Advances in Cold Spray: A Coating Deposition and Additive Manufacturing Process, Second Edition reviews the fundamental processes and recent advances made in the field of cold spray. This fully updated edition now includes a special chapter on Cold Spray Additive Manufacturing, along with advancements in impact modeling and simulation that allow a better understanding of the cold spray bonding mechanisms, powder synthesis and predictive modeling to improve the engineering of cold spray powders. In addition, materials properties data is a backbone of this book because the advanced cold spray materials have proven to be comparable to wrought and enable cold spray to be incorporated into structural applications for near-net shape parts production as well as for repair.
Finally, numerous modern applications of cold spray representative of the Electronics, Medical, Petrochemical, Nuclear, Aerospace, Automotive, and Additive Manufacturing industries are presented.
- Provides information on the fundamentals of cold spray as an additive manufacturing process
- Presents the significant increase in properties of cold spray materials achieved to date
- Discusses recent advancements in cold spray powders, equipment, automation, modeling and simulation and the expansion of applications
1. Introduction
2. The development of the cold spray process
3. Comparing cold spray with thermal spray coating technologies
4. Cold spray economics
5. Process parameters and control
6. Studies of single-particle impact
7. Bonding mechanisms in cold spray
8. Cold spray equipment
9. Characterization of cold-sprayed material consolidations
10. Cold spray particle deposition for improved wear resistance
11. Applications of cold spray
12. The use of cold spray coating for corrosion protection
13. Repair of magnesium components by cold spray techniques
14. Advances in cold spray additive deposition
Dr. Victor K. Champagne, Jr., FASM is recognized internationally as one of the foremost authorities on Cold Spray. He has held numerous positions throughout his career at the US Army Research Laboratory , Aberdeen Proving Ground, Maryland, USA. In his 36 years of materials research and development experience, he has been responsible for the advancement of emerging technologies for the Department of Defense. One of his most significant achievements, was the establishment of the ARL Cold Spray Center, which he led for over twenty years, and is devoted toward research, development and implementation of Cold Spray. Dr. Champagne has over 100 journal publications and 13 patents in cold spray technology. Currently, he is continuing to make extraordinary advances in Additive Manufacturing and the transition of technology into commercial applications. Working closely with industry, research institutes and academia his ideas have been translated into practical use and transitioned into the commercial sector and his achievements have been recognized across the globe. Mostafa Hassani-Gangaraj is an Assistant Professor jointly within the Sibley School of Mechanical & Aerospace Engineering (MAE) and the Department of Materials Science and Engineering (MSE) at Cornell. Prior to that, he completed a Senior Research Associate and Lecturer appointment at Cornell, a Post-doctoral appointment at MIT, and a PhD degree at Politecnico di Milano. His research interests lie at the intersection of solid mechanics, structural materials and additive manufacturing. Mostafa is particularly focused on understanding the behavior of materials under extreme conditions and solid-phase processing of materials.
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