1 Introduction |
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1 | (12) |
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1.1 What Is Creo Parametric |
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1 | (1) |
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1.2 Starting Creo Parametric |
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2 | (4) |
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1.3 Setup Working Directory |
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6 | (1) |
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1.4 Starting Creo Parametric Manufacturing Application |
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7 | (6) |
2 Engraving Tutorial |
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13 | (56) |
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2.1 Step-by-Step Guide on How to Create a 3D Model Part (REC_PRT1) |
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13 | (11) |
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2.1.1 How to Activate the Modelling Application |
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13 | (4) |
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2.1.2 Activate 2D Sketch Application |
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17 | (5) |
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2.1.3 Activate Extrude Application |
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22 | (2) |
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2.2 Add Material and Colour Visualisation to the 3D Part |
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24 | (12) |
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2.2.1 Add the Part Visualisation Colour to Polished Brass Colour |
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24 | (3) |
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2.2.2 Add Material to the Part |
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27 | (9) |
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2.3 Create the Engraving Imprint on the Part Surface |
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36 | (5) |
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2.4 Manufacturing Procedure of the Engraved 3D Part |
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41 | (6) |
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2.4.1 Activate the Manufacturing Application |
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41 | (3) |
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2.4.2 Import and Constrain the Reference Model |
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44 | (3) |
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2.4.3 Adding Stock to the Part |
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47 | (1) |
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2.5 Add Coordinate System (Programme Zero) to the Part |
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47 | (3) |
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2.6 Set up the Work Centre |
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50 | (1) |
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51 | (2) |
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2.8 Set up the Cutting Tool |
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53 | (1) |
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2.9 Activate the Engraving Process |
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54 | (4) |
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56 | (2) |
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2.10 Add Material Removal (nccheck_Type) Application |
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58 | (2) |
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2.11 Material Removal Simulation Activation |
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60 | (1) |
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2.12 Creating the Cuter Location (CL) Data |
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61 | (2) |
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2.13 Create the G-Code Data |
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63 | (6) |
3 Face Milling Operation |
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69 | (38) |
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3.1 Start the Manufacturing Application |
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69 | (3) |
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3.2 Importing and Constraining the Saved 3D Part |
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72 | (3) |
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3.3 Adding Stock to the Part |
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75 | (2) |
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3.4 Create Coordinate System (Programme Zero) |
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77 | (3) |
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80 | (1) |
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81 | (2) |
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3.7 Setup the Cutting Tool |
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83 | (1) |
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3.8 Setup the Face Milling Operation |
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84 | (5) |
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3.8.1 Activate Face Milling Play Path |
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87 | (2) |
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3.9 Activate the Material Removal (nccheck_type) |
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89 | (3) |
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3.10 Material Removal Simulation |
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92 | (1) |
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3.11 Create the Cutter Location (CL) Data |
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93 | (2) |
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3.12 Creating the G-Code Data |
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95 | (12) |
4 Volume Rough Milling Operation |
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107 | (34) |
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4.1 Volume Rough Milling Operation Using Mill Volume |
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107 | (1) |
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4.2 Activate the Manufacturing Application |
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108 | (4) |
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4.2.1 Import the Saved Part |
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109 | (1) |
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4.2.2 Constraining the Imported Part |
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110 | (2) |
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4.3 Adding Stock to the Part |
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112 | (2) |
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4.4 Create Coordinate System (Programme Zero) for the Workpiece |
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114 | (3) |
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4.5 Set up the Work Centre |
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117 | (1) |
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117 | (2) |
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4.7 Set up the Cutting Tool |
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119 | (1) |
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4.8 Creating the Mill Volume |
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120 | (8) |
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123 | (2) |
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125 | (1) |
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4.8.3 First Method of Creating the Extrude Depth |
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126 | (1) |
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4.8.4 Second Method of Creating the Extrude Depth |
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127 | (1) |
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4.9 Volume Rough Milling Operation |
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128 | (10) |
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4.10 Material Removal Simulation |
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138 | (3) |
5 Profile Milling Operation |
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141 | (16) |
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5.1 Activate Profile Milling Operation |
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142 | (5) |
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5.2 Material Removal Simulation |
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147 | (2) |
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5.3 Creating the Cuter Location (CL) Data |
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149 | (2) |
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5.4 Create the G-code Data |
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151 | (6) |
6 Volume Rough Milling Operation, Mill Surface and Drill Operation |
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157 | (60) |
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6.1 Volume Rough Milling Operation Using Mill Volume |
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158 | (33) |
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6.1.1 Add Stock to the Imported Part |
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158 | (1) |
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6.1.2 Create Coordinate System (Programme Zero) |
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159 | (3) |
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6.1.3 Setup the Work Centre |
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162 | (1) |
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6.1.4 Setup the Operation |
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163 | (2) |
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6.1.5 Setup the Cutting Tool |
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165 | (1) |
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6.1.6 Hide the Holes on Part |
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166 | (1) |
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167 | (7) |
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6.1.8 Volume Rough Milling Operation for the First Mill Volume |
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174 | (7) |
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6.1.9 Create the Second Mill Volume |
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181 | (6) |
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6.1.10 Volume Rough Milling Operation |
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187 | (4) |
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6.2 Surface Milling Operation |
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191 | (10) |
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6.3 Drilling of the Holes |
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201 | (5) |
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6.3.1 Activate/Un-suppress the Holes |
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201 | (1) |
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6.3.2 Create Drilling Operation |
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202 | (4) |
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6.4 Create the Cutter Location (CL) Data |
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206 | (2) |
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6.5 Create the G-Code Data |
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208 | (9) |
7 Volume Rough Milling Using Mill Window and Surface Milling Operation |
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217 | (24) |
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7.1 Volume Rough Milling Using Mill Window Operation |
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217 | (14) |
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7.1.1 Add Stock to the Imported Part Using Assemble Workpiece Method |
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218 | (1) |
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7.1.2 Create Coordinate System for the Workpiece |
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219 | (3) |
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7.1.3 Setup the Work Centre |
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222 | (1) |
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7.1.4 Setup the Operation |
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223 | (1) |
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7.1.5 Setup the Cutting Tool |
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224 | (1) |
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7.1.6 Volume Rough Milling Using Mill Window |
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225 | (3) |
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228 | (3) |
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7.2 Create Surface Milling |
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231 | (10) |
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7.2.1 Activate the Surface Milling Machining Process |
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237 | (4) |
8 Expert Machinist |
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241 | (88) |
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8.1 Start Expert Machinist |
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241 | (5) |
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8.2 Import Part, Add Stock and Constrain Workpiece |
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246 | (4) |
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8.2.1 Import Part and Add Stock |
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246 | (2) |
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248 | (2) |
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8.3 Create Coordinate System or Programme Zero |
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250 | (2) |
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8.4 Create the Work Centre |
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252 | (1) |
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253 | (1) |
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254 | (8) |
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8.7 Activate the Manufacturing Application |
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262 | (2) |
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8.7.1 Hide the Holes, Pocket, Step and Slots on Part |
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262 | (2) |
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8.8 Activate the Expert Machinist Application |
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264 | (12) |
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8.8.1 Create Face Milling Material Removal Sequence |
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265 | (2) |
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8.8.2 Create Tool Path for Facel Milling Operation |
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267 | (6) |
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8.8.3 Activate the Face Milling Play Path Simualtion |
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273 | (2) |
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8.8.4 View the Material Removal Simulation Process |
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275 | (1) |
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8.9 Activate the Manufacturing Application to Create Mill Volume |
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276 | (7) |
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8.9.1 Create the Mill Volume |
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277 | (2) |
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279 | (1) |
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8.9.3 Project Line and Curves |
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280 | (1) |
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8.9.4 Create the Mill Volume Sketch |
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280 | (3) |
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8.10 Create Volume Rough Milling Operation |
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283 | (5) |
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8.10.1 Activate the Volume Rough Milling Operation |
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286 | (2) |
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8.11 Activate the Manufacturing Application |
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288 | (2) |
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8.11.1 Un-suppress the Hidden Holes, Pocket, Step and Slots |
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288 | (1) |
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8.11.2 Make Workpiece Active on the Manufacturing Window |
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289 | (1) |
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8.12 Activate the Expert Machining Application |
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290 | (9) |
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8.12.1 Define the Pocket Milling Feature |
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291 | (1) |
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8.12.2 Define the Step Milling Feature |
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292 | (2) |
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8.12.3 Define the Slots Milling Features |
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294 | (2) |
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8.12.4 Create the Hole Group |
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296 | (3) |
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8.13 Create Tool Paths for Pocket, Step, Slots and Holes |
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299 | (20) |
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8.13.1 Create Tool Path Sequence for Pocket Milling |
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299 | (7) |
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8.13.2 Create Tool Path for Step Milling |
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306 | (5) |
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8.13.3 Create Tool Path for Slot1 Milling |
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311 | (3) |
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8.13.4 Create Tool Path for Slot2 Milling |
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314 | (1) |
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8.13.5 Create Tool Drill Group 2 |
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315 | (3) |
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8.13.6 Run the Whole Operations as Created |
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318 | (1) |
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8.14 Cutter Location (CL) Data |
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319 | (1) |
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8.15 Create Post Processor |
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320 | (9) |
9 Electric Discharge Machining (EDM) |
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329 | (28) |
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9.1 Activate Manufacturing Application |
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329 | (2) |
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9.2 Import and Constrain the 3D Model |
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331 | (2) |
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9.2.1 Import the Reference Model |
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331 | (1) |
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9.2.2 Constrain the Imported 3D Part/Model |
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332 | (1) |
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9.3 Create Automatic Stock for the Part |
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333 | (1) |
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9.4 Create Coordinate System (Programme Zero) |
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334 | (2) |
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336 | (1) |
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337 | (1) |
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338 | (2) |
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9.8 Create the Contouring Sequences |
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340 | (17) |
10 CNC Area Lathe Turning |
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357 | (32) |
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10.1 Activate the Manufacturing Application |
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357 | (4) |
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10.1.1 Import Reference Model |
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359 | (1) |
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10.1.2 Constrain the Model |
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360 | (1) |
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10.2 Create Automatic Workpiece |
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361 | (2) |
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10.3 Create Programme Zero (Coordinate System) |
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363 | (1) |
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364 | (1) |
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365 | (1) |
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366 | (2) |
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10.7 Create Turn Profile Using Method 1 |
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368 | (6) |
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371 | (1) |
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10.7.2 Project Lines and Curve |
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372 | (2) |
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10.8 Create Area Turning Operation Using the First Method |
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374 | (3) |
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10.8.1 Activate Play Path |
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375 | (2) |
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10.9 Create Area Turning Operation Using the Second Method |
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377 | (5) |
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10.9.1 Create Tool Motion for Area Turning |
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378 | (2) |
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10.9.2 Activate Play Path |
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380 | (1) |
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10.9.3 Activate the Material Removal Simulation |
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381 | (1) |
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10.10 Create the Cuter Location (CL) Data |
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382 | (2) |
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10.11 Create the G-code Data |
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384 | (5) |
11 Area Lathe Turning, Drilling, Boring and Volume Milling |
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389 | (66) |
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11.1 Start the Manufacturing Application |
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389 | (13) |
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11.1.1 Import Reference Part |
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391 | (1) |
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11.1.2 Constrain the Reference Model |
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391 | (2) |
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11.1.3 Create Automatic Workpiece |
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393 | (1) |
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11.1.4 Create Programme Zero (Coordinate System) |
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394 | (2) |
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11.1.5 Create Work Centre |
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396 | (1) |
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397 | (2) |
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11.1.7 Create Cutting Tools |
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399 | (3) |
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11.2 Create a Datum Point |
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402 | (3) |
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405 | (6) |
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11.4 Create Area Turning Sequence |
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411 | (4) |
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11.4.1 Create Tool Motions for Area Turning |
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412 | (2) |
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11.4.2 Activate Play Path |
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414 | (1) |
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11.5 Create Drilling Sequence |
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415 | (6) |
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11.6 Create Turn Profile for the Internal Hole Diameter |
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421 | (5) |
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11.7 Create Area Turning for the Internal Hole Diameter |
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426 | (4) |
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11.7.1 Create Tool Motion for Area Turning |
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427 | (2) |
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11.7.2 Activate Play Path |
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429 | (1) |
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11.8 Create New Coordinate System, Work Centre, Datum and Operation for the Volume Mill Process |
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430 | (10) |
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11.8.1 Create a New Coordinate System |
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430 | (2) |
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11.8.2 Create New Work Centre (MILL02) |
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432 | (1) |
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11.8.3 Create a New Datum Plane |
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433 | (1) |
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11.8.4 Create Operation and Retract Plane |
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434 | (1) |
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11.8.5 Create New Mill Volume |
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435 | (5) |
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11.9 Create the Volume Rough Operation |
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440 | (6) |
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11.9.1 Activate the Play Path Operation |
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443 | (2) |
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11.9.2 Material Removal Simulation for Volume Rough Milling |
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445 | (1) |
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11.10 Cuter Location (CL) Data for All Operations |
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446 | (2) |
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11.11 Creating the G-Code Data |
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448 | (7) |
12 Five-Axis Machining of Intricate Part |
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455 | (146) |
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12.1 Volume Rough Milling Using Mill Volume |
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456 | (5) |
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12.1.1 Start Creo Parametric |
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456 | (1) |
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12.1.2 Import and Constrain the Reference Part |
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457 | (2) |
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12.1.3 Add Stock to the Part |
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459 | (2) |
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461 | (1) |
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12.2 Create Coordinate Systems for the Workpiece |
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461 | (4) |
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12.2.1 Create Top (First) Coordinate System |
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462 | (1) |
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12.2.2 Create Bottom (Second) Coordinate System |
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463 | (2) |
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12.3 Set up the Work Centre |
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465 | (1) |
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12.4 Set up Operation Using the First Coordinate System Created (ACS2) |
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466 | (2) |
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12.5 Set up the Cutting Tools |
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468 | (9) |
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477 | (47) |
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12.6.1 Create First Mill Volume |
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477 | (5) |
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12.6.2 Create Volume Rough Milling Operation for the First Mill Volume |
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482 | (7) |
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12.6.3 Create Second Mill Volume |
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489 | (5) |
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12.6.4 Volume Rough Milling Operation for the Second Mill Volume |
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494 | (6) |
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12.6.5 Create Third Mill Volume |
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500 | (3) |
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12.6.6 Volume Rough Milling Operation for the Third Mill Volume |
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503 | (3) |
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12.6.7 Create Fourth Mill Volume |
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506 | (4) |
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12.6.8 Volume Rough Milling Operation for the Fourth Mill Volume |
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510 | (5) |
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12.6.9 Create the Fifth Mill Volume |
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515 | (4) |
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12.6.10 Volume Rough Milling Operation for the Fifth Mill Volume |
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519 | (5) |
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12.7 Setup Operation Using the Second Coordinate System (ACS3) |
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524 | (41) |
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12.7.1 Create the First Bottom Mill Volume |
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525 | (4) |
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12.7.2 Volume Rough Milling Operation for the First Bottom Mill Volume |
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529 | (3) |
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12.7.3 Create the Second Mill Volume on the Bottom Side of the Workpiece |
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532 | (4) |
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12.7.4 Volume Rough Milling Operation for the Second Bottom Mill Volume |
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536 | (4) |
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12.7.5 Create the Third Mill Volume on the Bottom Side of the Workpiece |
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540 | (3) |
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12.7.6 Volume Rough Milling Operation for the Third Bottom Mill Volume |
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543 | (3) |
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12.7.7 Create the Fourth Mill Volume on the Bottom Side of the Workpiece |
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546 | (3) |
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12.7.8 Volume Rough Milling Operation for the Fourth Bottom Mill Volume |
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549 | (3) |
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12.7.9 Create the Fifth Mill Volume on the Bottom Side of the Workpiece |
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552 | (3) |
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12.7.10 Volume Rough Milling Operation for the Fifth Mill Volume |
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555 | (2) |
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12.7.11 Create the Sixth Mill Volume on the Workpiece |
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557 | (3) |
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12.7.12 Volume Rough Milling Operation for the Sixth Mill Volume |
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560 | (5) |
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565 | (8) |
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12.8.1 Create Surface Milling for the Outer Surface of the Workpiece |
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565 | (8) |
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12.9 Create Drill Cycle on Workpiece |
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573 | (19) |
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574 | (2) |
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12.9.2 Activate the Automatic/Created Workpiece |
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576 | (1) |
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12.9.3 Standard Drilling Operation for 100 mm Hole |
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577 | (3) |
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12.9.4 Standard Drilling Operation for 70 mm Hole |
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580 | (4) |
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12.9.5 Standard Drilling Operation for 20 mm Hole |
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584 | (3) |
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12.9.6 Create Tapping Operation for 20 mm Hole |
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587 | (5) |
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12.10 Create the Cutter Location (CL) Data |
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592 | (5) |
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12.10.1 Create Cutter Location for OP010 |
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592 | (2) |
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12.10.2 Create Cutter Location for OP020 |
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594 | (3) |
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12.11 Create the G-Code Data |
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597 | (4) |
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12.11.1 Generate the G-Code Data for OP010.ncl |
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597 | (2) |
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12.11.2 Generate the G-Code Data for OP020.ncl |
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599 | (2) |
13 Surface Milling of Intricate Cast Part |
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601 | (32) |
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13.1 Five Axes Surface Milling of Cast Part |
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601 | (4) |
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13.1.1 Start New Manufacturing Application |
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601 | (2) |
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13.1.2 Import and Constrain the Reference Model |
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603 | (2) |
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13.2 Create Programme Zero or Coordinate System |
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605 | (2) |
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607 | (1) |
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608 | (1) |
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609 | (4) |
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13.6 Create Surface Milling Sequences |
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613 | (20) |
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13.6.1 Create Surface Milling for Internal Surface of the Cast Part |
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613 | (8) |
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13.6.2 Create Edge Surface Milling for the Outer Circular Surface of the Cast Part |
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621 | (8) |
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13.6.3 Activate on Screen Play for the Outer Surface Milling Process |
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629 | (4) |
Further Reading |
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633 | (2) |
Index |
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635 | |