This book provides a comprehensive understanding of grinding technology for single-crystal nickel-based superalloys. It also explores and analyzes grinding mechanisms and characteristics using both theoretical and simulation approaches. The grinding behavior in conventional and micro grinding processes are evaluated and compared. Moreover, it assesses the surface integrity of single-crystal nickel-based superalloys under different grinding conditions. Lastly, simulation and theoretical models for predicting temperature and residual stresses in profile grinding, facilitating optimization and control are summarized and validated.
ForewordPrefacePART I GRINDING MECHANISM OF SINGLE-CRYSTAL NICKEL ALLOYChapter 1 Introduction1.1 Development and practical application of single-crystal nickel alloy1.2 Advantages of grinding technology of single crystal nickel alloy1.3 High-efficiency grinding technology development of single crystal nickel alloy1.4 Micro-grinding technology development of single-crystal nickel alloy1.5 Contents of this bookChapter 2 Removal mechanism of single-crystal nickel alloy in high-efficiency grinding2.1 Yield criterion and failure criterion of single-crystal nickel alloy2.2 Simulation model and experiment conditions2.3 Simulation results on material removal by multi abrasive grains2.4 Experimental verification of simulation resultsChapter 3 Plastic deformation mechanism of single-crystal nickel alloy in micro-grinding3.1 Verification of plastic deformation mechanism in micro-grinding materials3.2 Microsca
le Debris in Micro - grinding of Single - crystal Nickel AlloyPART II GRINDABILITY OF SINGLE-CRYSTAL NICKEL ALLOYSChapter 4 Grinding force evaluation4.1 Grinding force in surface grinding4.2 Grinding force in profile grinding4.3 Grinding Force in Micro-grindingChapter 5 Grinding temperature evaluation5.1 Grinding temperature in surface grinding5.2 Grinding temperature in profile grinding5.3 Grinding Temperature in Micro-grindingChapter 6 Grinding wheel wear evaluation6.1 Grinding wheel wear in surface grinding6.2 Grinding wheel wear in profile grinding6.3 Grinding Wheel Wear in Micro-GrindingPART III SURFACE INTEGRITY BY HIGH-EFFICIENCY GRINDINGChapter 7 Surface and subsurface microstructures in high-efficiency grinding7.1 Surface microstructure and surface roughness in surface grinding7.2 Subsurface microstructure in surface grinding7.3 Surface microstructure and surface roughnes
s in profile grinding7.4 Subsurface microstructure in profile grindingChapter 8 Subsurface nanostructures in high-efficiency grinding8.1 Subsurface nanostructures in profile grinding8.2 Analysis on formation mechanism of nanostructures8.3 Plastic Deformation and microstructure evolution of single-crystal nickel superalloyChapter 9 Microhardness and residual stresses in high-efficiency grinding9.1 Microhardness in surface grinding9.2 Microhardness in profile grinding9.3 Residual stresses in profile grindingChapter 10 Fretting wear behavior of the machined surface in high-efficiency grinding10.1 Friction coefficient, wear volume and wear rate during fretting10.2 Surface and subsurface microstructure during fretting10.3 Analysis on fretting wear evolution of the ground surfacePART IV SURFACE INTEGRITY IN MICRO-GRINDINGChapter 11 Surface roughness in micro-grinding11.1 Theoretical model of surface
roughness11.2 Influence of grinding parameters11.3 Influence of material anisotropy of nickel-based single-crystal superalloy11.4 Influence of different crystal orientations of nickel-based single-crystal superalloy11.5 Influence of grinding methodsChapter 12 Ground surface and subsurface damage in micro-grinding12.1 Influence of grinding parameters12.2 Influence of working fluidChapter 13 Subsurface microstructure and recrystallization in micro-grinding13.1 Subsurface microstructure in the micro-grinding process13.2 Subsurface recrystallization in micro-grindingPART V SIMULATION, OPTIMIZATION AND CONTROL IN GRINDING OF SINGLE-CRYSTAL TURBINE BLADE ROOTChapter 14 Temperature field in grinding of single-crystal turbine blade root14.1 FE model for grinding temperature simulation14.2 Thermal analysis for grinding temperature simulatio
