Preface |
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vii | |
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Chapter 1 An Introduction to Hybrid and Electric Vehicles |
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1 | (9) |
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1 | (1) |
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1 | (1) |
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1 | (2) |
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3 | (1) |
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3 | (1) |
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3 | (1) |
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4 | (1) |
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4 | (3) |
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5 | (1) |
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Internal Combustion Engines |
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5 | (1) |
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Hybrid and Electric Vehicles |
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5 | (1) |
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What Is a Hybrid Vehicle? |
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6 | (1) |
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6 | (1) |
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What Is an Electric Vehicle? |
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7 | (1) |
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7 | (1) |
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Major Components of Hybrid and Electric Vehicles |
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7 | (1) |
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7 | (1) |
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8 | (1) |
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9 | (1) |
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Chapter 2 Hybrid and Electric Vehicle Service Safety |
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10 | (17) |
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10 | (1) |
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10 | (1) |
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Introduction to High-Voltage Safety |
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11 | (1) |
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11 | (1) |
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Technician Safety Responsibilities |
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12 | (2) |
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Maintain a Clean Workspace |
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12 | (1) |
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12 | (1) |
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13 | (1) |
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Smoking, Alcohol, Drugs, and Fatigue in the Shop |
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13 | (1) |
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Technician Personal Protective Equipment (PPE) |
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14 | (1) |
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Shop Safety Responsibilities |
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14 | (3) |
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14 | (2) |
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Manufacturer Safety Responsibilities |
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16 | (1) |
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Understanding Safety from Service Information |
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16 | (1) |
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High-Voltage Cable Identification |
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16 | (1) |
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17 | (2) |
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17 | (1) |
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17 | (1) |
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17 | (1) |
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18 | (1) |
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18 | (1) |
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Braking System Service Safety |
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18 | (1) |
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19 | (1) |
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19 | (3) |
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19 | (2) |
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21 | (1) |
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21 | (1) |
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21 | (1) |
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22 | (1) |
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23 | (1) |
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23 | (1) |
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High-Voltage Service Tools |
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23 | (1) |
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High-Voltage Voltmeter Usage |
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23 | (1) |
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24 | (1) |
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24 | (1) |
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24 | (1) |
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24 | (1) |
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25 | (1) |
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ASE-Style Review Questions |
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26 | (1) |
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Chapter 3 Electrical Basics |
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27 | (15) |
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27 | (1) |
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27 | (1) |
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28 | (3) |
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Review of Electrical Terms |
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28 | (1) |
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28 | (1) |
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28 | (2) |
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30 | (1) |
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31 | (1) |
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31 | (2) |
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Magnetic Circuits and Reluctance |
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32 | (1) |
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32 | (1) |
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Circuit Components and Symbols |
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33 | (4) |
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33 | (1) |
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Circuit Protective Devices |
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33 | (1) |
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33 | (3) |
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36 | (1) |
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36 | (1) |
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36 | (1) |
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36 | (1) |
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36 | (1) |
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37 | (1) |
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37 | (1) |
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38 | (2) |
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38 | (1) |
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38 | (1) |
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39 | (1) |
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39 | (1) |
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40 | (1) |
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40 | (1) |
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41 | (1) |
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Chapter 4 Hybrid and Electric Vehicle Service and Maintenance |
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42 | (10) |
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42 | (1) |
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42 | (1) |
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Introduction to High-Voltage Service |
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42 | (1) |
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43 | (1) |
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Service Disconnect Procedure |
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43 | (2) |
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HV Battery Cooling Systems |
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45 | (1) |
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45 | (1) |
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Transmission Fluid Service |
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46 | (2) |
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Air-Conditioning System Service |
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48 | (1) |
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Hydraulic Brake System Service |
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49 | (1) |
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50 | (1) |
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ASE-Style Review Questions |
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51 | (1) |
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52 | (16) |
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52 | (1) |
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52 | (1) |
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52 | (1) |
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53 | (3) |
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53 | (1) |
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High-Voltage Battery Cell Arrangements |
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54 | (1) |
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High-Voltage Circuit Construction and Isolation |
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55 | (1) |
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55 | (1) |
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56 | (1) |
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56 | (1) |
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56 | (1) |
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56 | (1) |
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56 | (1) |
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57 | (1) |
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57 | (1) |
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57 | (2) |
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57 | (1) |
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Nickel--Cadmium (NiCad) Batteries |
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57 | (1) |
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Nickel--Metal Hydride (NiMH) Batteries |
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58 | (1) |
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Lithium-Ion (Li-Ion) Batteries |
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58 | (1) |
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Lithium-Polymer Batteries |
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58 | (1) |
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Sodium--Sulfur (NaS) Batteries |
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58 | (1) |
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Sodium--Nickel-Chloride Batteries |
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58 | (1) |
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59 | (1) |
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59 | (1) |
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Capacitors and Ultra-Capacitors |
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59 | (2) |
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59 | (1) |
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60 | (1) |
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61 | (1) |
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Battery Removal Procedure |
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61 | (1) |
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62 | (4) |
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Battery Disassembly Procedure |
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63 | (2) |
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65 | (1) |
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65 | (1) |
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66 | (1) |
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ASE-Style Review Questions |
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67 | (1) |
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Chapter 6 Motor and Generator Basics |
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68 | (16) |
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68 | (1) |
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68 | (1) |
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68 | (1) |
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69 | (1) |
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70 | (2) |
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70 | (1) |
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71 | (1) |
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71 | (1) |
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71 | (1) |
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71 | (1) |
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72 | (8) |
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74 | (1) |
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74 | (1) |
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74 | (1) |
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Switched Reluctance Motors |
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75 | (1) |
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76 | (1) |
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76 | (1) |
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76 | (1) |
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77 | (2) |
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79 | (1) |
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Hybrid Transmission Disassembly and Service Procedure |
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80 | (2) |
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82 | (1) |
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83 | (1) |
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Chapter 7 High-Voltage Control |
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84 | (14) |
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84 | (1) |
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84 | (1) |
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84 | (1) |
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Components of the High-Voltage Control Circuit |
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85 | (8) |
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85 | (2) |
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System Relays or Contactors |
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87 | (1) |
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88 | (1) |
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89 | (1) |
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Transferring and Converting Voltage |
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90 | (3) |
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93 | (3) |
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Inverter Internal Service |
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94 | (2) |
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96 | (1) |
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97 | (1) |
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Chapter 8 Hybrid and Battery Electric Vehicle Support Systems |
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98 | (14) |
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98 | (1) |
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98 | (1) |
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98 | (1) |
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99 | (2) |
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Heat Generated by Batteries |
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99 | (1) |
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Heat Generated by the Inverter Assembly |
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100 | (1) |
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Heat Generated by the Motor/Generators |
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101 | (1) |
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Heat Generated by the ICE |
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101 | (1) |
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101 | (1) |
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101 | (1) |
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102 | (1) |
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102 | (2) |
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102 | (1) |
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103 | (1) |
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104 | (2) |
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Hybrid Vehicle Engine Control and Operation |
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106 | (2) |
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106 | (1) |
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Hybrid Exhaust Gas Recirculation |
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107 | (1) |
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Hybrid Evaporative Emission Systems |
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107 | (1) |
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Regenerative Braking Systems |
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108 | (2) |
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110 | (1) |
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110 | (2) |
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Chapter 9 Hybrid Vehicle Operation |
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112 | (18) |
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112 | (1) |
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112 | (1) |
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112 | (1) |
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113 | (3) |
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Internal Combustion Engine |
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113 | (1) |
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114 | (1) |
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114 | (1) |
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Electric Motor Generators |
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115 | (1) |
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115 | (1) |
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Types of Hybrid Architecture |
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116 | (1) |
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116 | (1) |
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116 | (1) |
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116 | (1) |
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Series Hybrid Description |
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117 | (1) |
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117 | (1) |
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Parallel Hybrid Description |
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118 | (1) |
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Parallel Hybrid Components |
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118 | (1) |
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Series--Parallel Hybrid Description |
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119 | (3) |
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Series--Parallel Components |
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119 | (3) |
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122 | (1) |
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122 | (1) |
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123 | (1) |
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123 | (1) |
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123 | (1) |
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123 | (1) |
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Variations of Hybrid Design |
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123 | (3) |
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123 | (2) |
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125 | (1) |
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126 | (1) |
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Operating a Hybrid Vehicle |
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126 | (2) |
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128 | (1) |
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129 | (1) |
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Chapter 10 Electric Vehicle Operation |
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130 | (13) |
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130 | (1) |
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130 | (1) |
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130 | (3) |
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131 | (1) |
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Electric Vehicle Applications |
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132 | (1) |
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133 | (1) |
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133 | (1) |
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133 | (1) |
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133 | (1) |
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134 | (1) |
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134 | (1) |
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134 | (1) |
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Cooling Power Electronics |
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135 | (1) |
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135 | (1) |
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Power Flow in an Electric Vehicle |
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135 | (1) |
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135 | (1) |
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Differences between EV and HEV Power Flow |
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135 | (1) |
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135 | (1) |
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136 | (1) |
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Differences between EV and HEV Control |
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136 | (1) |
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Electric Vehicle Charging Protocol |
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136 | (5) |
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136 | (2) |
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138 | (1) |
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138 | (3) |
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141 | (1) |
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142 | (1) |
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Chapter 11 Diagnostic Strategies |
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143 | (19) |
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143 | (1) |
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143 | (1) |
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143 | (2) |
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Verifying Concern through Correction |
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144 | (1) |
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144 | (1) |
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144 | (1) |
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145 | (1) |
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145 | (2) |
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146 | (1) |
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146 | (1) |
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147 | (1) |
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147 | (1) |
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147 | (4) |
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147 | (1) |
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148 | (1) |
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148 | (1) |
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Common Control System Symptoms |
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148 | (1) |
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148 | (3) |
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151 | (2) |
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151 | (1) |
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151 | (1) |
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152 | (1) |
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Common Symptoms of a No-Ready Condition |
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153 | (1) |
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Testing No-Ready Conditions |
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153 | (1) |
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153 | (1) |
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Loss of HV Battery Isolation |
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153 | (1) |
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153 | (1) |
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Common HV Battery Symptoms |
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153 | (1) |
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HV Battery System Testing |
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153 | (1) |
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154 | (1) |
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Loss of Inverter Isolation |
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154 | (1) |
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155 | (1) |
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155 | (1) |
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Transmission and Motor-Generator Diagnosis |
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155 | (1) |
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Loss of Motor-Generator Isolation |
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155 | (1) |
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155 | (1) |
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155 | (1) |
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156 | (1) |
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Common Transmission Symptoms |
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156 | (1) |
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156 | (4) |
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Electric Air-Conditioning Systems |
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157 | (1) |
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158 | (1) |
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159 | (1) |
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159 | (1) |
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160 | (1) |
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161 | (1) |
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Chapter 12 Alternative Fuels and Future Technology |
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162 | (17) |
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162 | (1) |
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162 | (1) |
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Introduction to Fuel Cells |
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162 | (3) |
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Hydrogen Fuel Cell Operation |
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163 | (1) |
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164 | (1) |
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165 | (1) |
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165 | (1) |
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48-Volt Hybrid System Benefits |
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165 | (1) |
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48-Volt Hybrid System Examples |
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166 | (1) |
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Charging System Infrastructure |
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166 | (1) |
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166 | (1) |
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167 | (10) |
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167 | (3) |
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170 | (1) |
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170 | (3) |
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System Inspection and Calibration |
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173 | (1) |
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174 | (3) |
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177 | (1) |
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177 | (2) |
Glossary |
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179 | (6) |
Index |
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185 | |