Preface---Second Edition |
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xiii | |
Preface---First Edition |
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xv | |
Authors |
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xvii | |
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Product Development at the Beginning of the Twenty-First Century |
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1 | (18) |
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1 | (2) |
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Ideas and Methods Currently Used in the Product Realization Process |
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3 | (4) |
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3 | (1) |
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3 | (1) |
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4 | (1) |
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4 | (1) |
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4 | (1) |
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The Japanese Contribution to the Product Development Process |
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5 | (1) |
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Just-In-Time (JIT) Manufacturing |
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5 | (1) |
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6 | (1) |
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6 | (1) |
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7 | (2) |
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9 | (5) |
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A Brief History of the Quest for Quality Products and Services |
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9 | (1) |
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10 | (3) |
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13 | (1) |
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14 | (1) |
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14 | (1) |
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Partnering with Suppliers---Outsourcing |
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15 | (2) |
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17 | (2) |
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The Integrated Product and Process Design and Development Team Method |
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19 | (16) |
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19 | (1) |
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The IP2D2 Team and Its Agenda |
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20 | (7) |
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Stage 1: Product Identification |
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22 | (4) |
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Stage 2: Concept Development |
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26 | (1) |
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Stage 3: Design and Manufacturing |
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26 | (1) |
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26 | (1) |
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Technology's Role in IP2D2 |
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27 | (1) |
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28 | (7) |
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28 | (2) |
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30 | (2) |
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32 | (1) |
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Enlarging the Search Space |
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32 | (3) |
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35 | (38) |
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35 | (2) |
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Engineering Economics and Cost Analysis |
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35 | (1) |
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35 | (2) |
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Determining the Cost of Products |
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37 | (3) |
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37 | (2) |
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Overhead or Indirect Costs |
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39 | (1) |
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39 | (1) |
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Design and Manufacturing Costs |
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40 | (8) |
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Design and Development Costs |
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40 | (1) |
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40 | (4) |
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Cost of Manufacturing Quality |
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44 | (1) |
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Test, Diagnosis, and Rework |
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45 | (3) |
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Sustainment Costs: Life Cycle, Operation, and Support |
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48 | (6) |
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Spare Parts and Availability: Impact of Reliability on Cost |
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48 | (3) |
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51 | (1) |
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Qualification and Certification |
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52 | (2) |
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54 | (2) |
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54 | (1) |
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55 | (1) |
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56 | (16) |
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Process Flow Model: The Manufacture of a Bicycle |
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56 | (2) |
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Consideration of Manufacturing Yield |
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58 | (1) |
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The Total Cost, Selling Price, and Cost of Ownership of a Bicycle |
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59 | (3) |
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62 | (1) |
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Parametric Cost Model: Fabrication of Application-Specific Integrated Circuits |
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63 | (3) |
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The Return on Investment Associated with Web Banner Advertising |
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66 | (2) |
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Comparing the Total Cost of Ownership of Color Printers |
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68 | (2) |
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Reliability, Availability, and Spare Parts of New York City Voting Machines |
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70 | (2) |
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72 | (1) |
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Translating Customer Requirements into a Product Design Specification |
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73 | (18) |
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73 | (5) |
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Recording the Voice of the Customer |
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75 | (2) |
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Analyzing the Voice of the Customer |
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77 | (1) |
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Quality Function Deployment (QFD) |
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78 | (7) |
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78 | (1) |
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QFD and the House of Quality |
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79 | (6) |
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Product Design Specification |
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85 | (6) |
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Product Functional Requirements and Functional Decomposition |
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91 | (22) |
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91 | (8) |
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91 | (1) |
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Functional Decomposition and the Axiomatic Approach: Introduction |
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92 | (3) |
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Functional Decomposition and the Axiomatic Approach: Two Axioms |
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95 | (2) |
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Functional Decomposition and the Axiomatic Approach: Mathematical Representation |
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97 | (2) |
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Examples of Functional Decomposition |
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99 | (14) |
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99 | (2) |
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Functional Independence versus Integration versus Modularity |
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101 | (1) |
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Phrasing of the Functional Requirements |
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101 | (1) |
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101 | (1) |
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Example 1---Carton Taping System |
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101 | (3) |
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Example 2---Intelligent V-Bending Machine |
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104 | (2) |
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Example 3---High-Speed In-Press Transfer Mechanism |
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106 | (2) |
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Example 4---Drywall Taping System |
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108 | (2) |
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Example 5---Steel Frame Joining Tool |
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110 | (3) |
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Product Concepts and Embodiments |
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113 | (32) |
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113 | (4) |
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Initial Feasibility Analysis |
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114 | (2) |
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116 | (1) |
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116 | (1) |
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Concept Generation and the Search for Solutions |
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117 | (17) |
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117 | (1) |
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General Activities That Can Generate Ideas |
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117 | (1) |
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Ideas That Can Come from a Brainstorming Session |
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117 | (3) |
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Ideas That Can Come from Thinking about Simplifying Things |
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120 | (1) |
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Crowdsourcing: Consumers as a Source of Ideas |
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120 | (1) |
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120 | (3) |
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123 | (8) |
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131 | (3) |
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Product Modularity and Architecture |
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134 | (2) |
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Concept Evaluation and Selection |
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136 | (7) |
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143 | (1) |
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Bibliography for Bio-Inspired Concepts |
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144 | (1) |
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Design for Assembly and Disassembly |
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145 | (10) |
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145 | (1) |
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146 | (7) |
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146 | (1) |
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Assembly Principles and Guidelines |
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147 | (1) |
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Summary of Design-for-Assembly Guidelines |
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148 | (4) |
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Manual Assembly versus Automatic Assembly |
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152 | (1) |
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Design for Disassembly (DFD) |
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153 | (2) |
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153 | (1) |
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DFD Guidelines and the Effects on the Design for Assembly |
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153 | (2) |
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155 | (50) |
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155 | (7) |
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Importance of Materials in Product Development |
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155 | (1) |
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Guidelines for Materials Selection |
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155 | (2) |
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157 | (1) |
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157 | (1) |
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Reliability and Environmental Resistance |
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157 | (1) |
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158 | (4) |
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162 | (7) |
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162 | (1) |
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163 | (1) |
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163 | (3) |
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166 | (1) |
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167 | (1) |
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167 | (1) |
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168 | (1) |
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168 | (1) |
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169 | (1) |
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169 | (1) |
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169 | (11) |
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169 | (1) |
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169 | (1) |
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170 | (4) |
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174 | (1) |
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174 | (1) |
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175 | (1) |
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175 | (3) |
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178 | (1) |
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178 | (1) |
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179 | (1) |
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179 | (1) |
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179 | (1) |
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179 | (1) |
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180 | (3) |
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180 | (1) |
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Permanent Magnet Materials |
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180 | (1) |
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Electrical Resistance Alloys |
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181 | (1) |
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181 | (1) |
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182 | (1) |
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182 | (1) |
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183 | (6) |
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183 | (1) |
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Thermoplastics---Partially Crystalline |
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184 | (1) |
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184 | (1) |
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184 | (3) |
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187 | (1) |
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187 | (1) |
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188 | (1) |
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188 | (1) |
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188 | (1) |
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Thermoplastics---Amorphous |
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189 | (1) |
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189 | (1) |
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Acrylonitrile Butadiene Styrene (ABS) |
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189 | (1) |
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189 | (1) |
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189 | (1) |
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190 | (1) |
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Thermosets---Highly Crosslinked |
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190 | (2) |
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190 | (1) |
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191 | (1) |
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191 | (1) |
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Thermosets---Lightly Crosslinked |
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192 | (1) |
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192 | (1) |
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192 | (1) |
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192 | (1) |
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193 | (2) |
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Mechanical Property Enhancement |
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194 | (1) |
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194 | (1) |
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194 | (1) |
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194 | (1) |
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194 | (1) |
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195 | (1) |
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195 | (3) |
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195 | (1) |
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Electrically Insulating Ceramics |
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195 | (2) |
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197 | (1) |
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Thermally Conductive Ceramics |
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197 | (1) |
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197 | (1) |
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197 | (1) |
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197 | (1) |
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198 | (2) |
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198 | (1) |
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Fiber-Reinforced Composites |
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198 | (1) |
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199 | (1) |
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199 | (1) |
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Functionally Graded Materials |
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199 | (1) |
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200 | (2) |
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200 | (1) |
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Magnetostrictive Materials |
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201 | (1) |
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201 | (1) |
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202 | (1) |
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Sintered Nanoparticle Solids |
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202 | (1) |
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Nanocrystalline Magnetic Materials |
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202 | (1) |
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202 | (1) |
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202 | (1) |
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Wear and Scratch Resistance |
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203 | (1) |
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Electrically Conductive/Insulating |
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203 | (1) |
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203 | (2) |
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Manufacturing Processes and Design |
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205 | (44) |
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205 | (6) |
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205 | (1) |
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General Guidelines for Reduced Manufacturing Costs |
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206 | (3) |
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Relationship to Part Shape |
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209 | (1) |
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Example---Steel Frame Joining Tool |
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210 | (1) |
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210 | (1) |
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210 | (1) |
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Compression Piston Chamber |
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211 | (1) |
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211 | (10) |
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211 | (2) |
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213 | (1) |
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214 | (2) |
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Plastic Injection Molding |
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216 | (2) |
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218 | (1) |
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219 | (2) |
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Casting---Permanent Pattern |
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221 | (3) |
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221 | (1) |
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222 | (2) |
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Casting---Expendable Pattern |
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224 | (1) |
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224 | (1) |
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Cutting---Mechanical Machining |
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225 | (4) |
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Single Point Cutting: Turning and Facing |
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225 | (1) |
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Milling: Multiple Point Cutting |
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226 | (1) |
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227 | (2) |
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Cutting---Electromachining |
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229 | (1) |
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Electric Discharge Machining (EDM) |
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229 | (1) |
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230 | (3) |
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230 | (2) |
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232 | (1) |
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233 | (5) |
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233 | (2) |
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235 | (1) |
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236 | (2) |
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238 | (1) |
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238 | (1) |
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239 | (9) |
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239 | (3) |
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242 | (1) |
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Fused Deposition Modeling |
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242 | (2) |
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244 | (1) |
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Selective Laser Sintering |
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244 | (1) |
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Laminated Object Manufacturing |
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245 | (1) |
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246 | (1) |
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Comparisons of the LM Processes |
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246 | (2) |
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248 | (1) |
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249 | (20) |
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249 | (6) |
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249 | (1) |
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250 | (1) |
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Failure Identification Techniques |
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251 | (3) |
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254 | (1) |
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255 | (2) |
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255 | (1) |
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The Basic Functions of Poka-Yoke |
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256 | (1) |
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Design for Maintainability (Serviceability) |
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257 | (2) |
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257 | (1) |
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258 | (1) |
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259 | (1) |
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Environmental Impact of Packaging |
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259 | (1) |
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Design for the Environment |
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260 | (2) |
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Ergonomics: Usability, Human Factors, and Safety |
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262 | (2) |
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264 | (1) |
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Product Safety, Liability, and Design |
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265 | (4) |
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267 | (2) |
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Product and Process Improvement |
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269 | (30) |
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269 | (1) |
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What Is Experimental Design? |
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270 | (4) |
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Guidelines for Designing Experiments |
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274 | (1) |
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Designed Experiments and Statistical Process Control |
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274 | (1) |
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275 | (14) |
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Analysis of Variance (ANOVA) |
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275 | (1) |
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276 | (2) |
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278 | (2) |
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Factorial Experiments with One Replicate |
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280 | (1) |
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281 | (3) |
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2k Factorial Analysis with One Replicate |
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284 | (3) |
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Regression Model of the Output |
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287 | (1) |
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2k Fractional Factorial Analysis |
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288 | (1) |
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Examples of the Use of the Analysis of Variance |
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289 | (6) |
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Example 1---Manufacture of Stiff Composite Beams |
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289 | (1) |
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Example 2---Optimum Performance of an Air-Driven Vacuum Cleaner |
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289 | (6) |
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295 | (2) |
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296 | (1) |
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297 | (1) |
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298 | (1) |
Appendix A: Material Properties and the Relative Cost of Raw Materials |
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299 | (4) |
Index |
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303 | |