Preface |
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xix | |
Acknowledgments |
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xxii | |
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1 | (620) |
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1 | (18) |
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21.1.1 Types of Heat Transfer Equipment Terminology |
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2 | (17) |
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21.2 Details of Exchange Equipment |
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19 | (5) |
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19 | (1) |
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19 | (1) |
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19 | (1) |
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Details of Stationary Heads |
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19 | (1) |
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20 | (4) |
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21.3 Factors Affecting Shell Selection |
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24 | (2) |
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21.3.1 Details of Rear End Heads |
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25 | (1) |
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21.4 Common Combinations of Shell and Tube Heat Exchangers |
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26 | (30) |
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26 | (1) |
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26 | (1) |
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27 | (1) |
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28 | (1) |
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28 | (1) |
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28 | (1) |
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29 | (27) |
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56 | (1) |
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56 | (1) |
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Tube Side Baffles (TEMA uses Pass Partition Plates) |
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56 | (1) |
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21.6 Shell-Side Baffles and Tube Supports |
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57 | (16) |
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67 | (1) |
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67 | (2) |
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Tube Joints in Tubesheets |
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69 | (3) |
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72 | (1) |
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Example 21.1 Determine Outside Heat Transfer Area of Heat Exchanger Bundle |
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73 | (1) |
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73 | (1) |
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21.7 Tube Counts in Shells |
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73 | (20) |
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Applications of Tube Pitch Arrangements |
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93 | (1) |
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21.8 Exchanger Surface Area |
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93 | (14) |
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93 | (1) |
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Exact Distance Between Faces of Tubesheets |
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94 | (1) |
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Net Effective Tube Length |
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94 | (1) |
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94 | (1) |
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Impingement Baffle Location |
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94 | (1) |
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94 | (13) |
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Effective Tube Length for U-Tube Heat Exchangers |
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107 | (1) |
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107 | (5) |
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21.9.1 Vibration Mechanisms |
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109 | (1) |
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21.9.2 Treatment of Vibration Problems |
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110 | (1) |
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21.9.3 Corrective Measures |
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110 | (1) |
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Example 21.2 Use of U-Tube Area Chart |
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111 | (1) |
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Nozzle Connections to Shell and Heads |
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112 | (1) |
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21.10 Types of Heat Exchange Operations |
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112 | (36) |
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112 | (4) |
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21.10.2 Temperature Difference: Two Fluid Transfer |
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116 | (1) |
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Example 21.3 One Shell Pass, Two Tubes Passes Parallel-Counterflow Exchanger Cross, After Murty |
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117 | (3) |
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21.10.3 Mean Temperature Difference or Log Mean Temperature Difference |
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120 | (3) |
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21.10.4 Log Mean Temperature Difference Correction Factor, F |
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123 | (10) |
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21.10.5 Correction for Multipass Flow Through Heat Exchangers |
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133 | (1) |
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Example 21.4 Performance Examination for Exit Temperature of Fluids |
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134 | (2) |
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Example 21.5 Calculation of Weighted MTD |
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136 | (1) |
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Example 21.6 Calculation of LMTD and Correction |
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137 | (3) |
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Example 21.7 Calculate the LMTD |
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140 | (1) |
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140 | (2) |
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Temperature for Fluid Properties Evaluation-Caloric Temperature |
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142 | (1) |
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142 | (3) |
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Example 21.8 Heating of Glycerin in a Multipass Heat Exchanger |
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145 | (1) |
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145 | (3) |
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21.11 The Effectiveness---NTU Method |
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148 | (10) |
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Example 21.9 Heating Water in a Counter Current Flow Heat Exchanger |
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148 | (4) |
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152 | (2) |
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Example 21.10 LMTD and e-NTU Methods |
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154 | (1) |
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154 | (2) |
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156 | (1) |
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156 | (2) |
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158 | (15) |
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21.12.1 Frictional Pressure Drop |
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164 | (4) |
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21.12.2 Factors Affecting Pressure Drop (Δp) |
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168 | (1) |
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Tube-Side Pressure Drop, Δpf |
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169 | (1) |
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Shell-Side Pressure Drop Δpf |
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170 | (2) |
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Shell Nozzle Pressure Drop (Δpno2) |
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172 | (1) |
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Total Shell-Side Pressure Drop, Δptotal |
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172 | (1) |
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173 | (1) |
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173 | (1) |
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Example 21.12 Heat Duty of a Condenser with Liquid Subcooling |
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174 | (1) |
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174 | (1) |
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Over Surface and Over Design |
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174 | (1) |
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21.15 Fouling of Tube Surface |
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175 | (48) |
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21.15.1 Crude Oil Fouling In Pre-Heat Train Exchangers |
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199 | (1) |
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199 | (1) |
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199 | (3) |
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202 | (6) |
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Tubular Exchanger Manufacturers' Association (TEMA) and Model Approach for Fouling Resistance, Rf of Crude Oil Pre-Heat Trains |
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208 | (1) |
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Fouling Mitigation and Monitoring |
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209 | (4) |
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213 | (3) |
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Effect of Fouling on Exchanger Heat Transfer Performance |
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216 | (1) |
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216 | (1) |
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216 | (1) |
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217 | (1) |
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217 | (1) |
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Prevention and Control of Liquid-Side Fouling |
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218 | (1) |
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Prevention and Control of Gas-Side Fouling |
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219 | (1) |
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UnSim Design HEX Network Digital Twin Model |
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219 | (1) |
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Selecting Tube Pass Arrangement |
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220 | (1) |
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Super Clean System Technology |
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221 | (2) |
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223 | (130) |
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21.16.1 Overall Heat Transfer Coefficients for Plain or Bare Tubes |
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224 | (11) |
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Example 21.15 Calculation of Overall Heat Transfer Coefficient from Individual Components |
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235 | (1) |
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Approximate Values for Overall Heat Transfer Coefficients |
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235 | (12) |
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247 | (6) |
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Film Coefficients With Fluids Outside Tubes Forced Convection |
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253 | (2) |
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Viscosity Correction Factor (μ/μw)0.14 |
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255 | (2) |
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Heat Transfer Coefficient for Water, hi |
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257 | (1) |
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Shell-Side Equivalent Tube Diameter |
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258 | (7) |
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265 | (1) |
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Design and Rating of Heat Exchangers |
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265 | (1) |
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Rating of a Shell and Tube Heat Exchanger |
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266 | (4) |
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Design of a Heat Exchanger |
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270 | (2) |
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Design Procedure for Forced Convection Heat Transfer in Exchanger Design |
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272 | (1) |
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Design Programs for a Shell and Tube Heat Exchanger |
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273 | (1) |
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Example 21.16 Convection Heat Transfer Exchanger Design |
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274 | (12) |
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Shell and Tube Heat Exchanger Design Procedure (S.I. units) |
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286 | (2) |
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288 | (1) |
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Tube Side Pass Partition Plate |
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288 | (1) |
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Calculations of Tube Side Heat Transfer Coefficient |
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288 | (3) |
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Example 21.17 Design of a Shell and Tube Heat Exchanger (S.I. units) Kern's Model |
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291 | (1) |
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292 | (6) |
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298 | (1) |
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Shell-Side Pressure Drop, Δps |
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298 | (2) |
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Pressure Drop for Plain Tube Exchangers |
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300 | (1) |
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300 | (4) |
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Tube-Side Condensation Pressure Drop |
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304 | (1) |
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305 | (1) |
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305 | (1) |
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Segmental Baffles in Shell |
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306 | (1) |
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Alternate: Segmental Baffles Pressure Drop |
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307 | (3) |
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A Case Study Using UniSim® Shell-Tube Exchanger (STE) Modeler |
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310 | (1) |
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311 | (18) |
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Shell and Tube Heat Exchangers: Single Phase |
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329 | (1) |
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Effect of Manufacturing Clearances on the Shell-Side Flow |
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329 | (2) |
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331 | (1) |
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Ideal Shell-Side Film Heat Transfer Coefficient |
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332 | (1) |
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Shell-Side Film Heat Transfer Coefficient Correction Factors |
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333 | (1) |
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Baffle Cut and Spacing, Jc |
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333 | (2) |
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Baffle Leakage Effects, JL |
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335 | (2) |
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Bundle and Partition Bypass Effects, Jb |
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337 | (1) |
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Variations in Baffle Spacing, Js |
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338 | (1) |
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Temperature Gradient for Laminar Flow Regime, Jr |
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338 | (1) |
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Overall Heat Transfer Coefficient, U |
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338 | (1) |
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339 | (2) |
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341 | (1) |
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Accuracy of Correlations Between Kern's Method and the Bell-Delaware's Method |
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341 | (1) |
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Specification Process Data Sheet, Design, and Construction of Heat Exchangers |
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341 | (3) |
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Rapid Design Algorithms for Shell and Tube and Compact Heat Exchangers: Policy et al. [ 173] |
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344 | (3) |
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Fluids in the Annulus of Tube-in-Pipe or Double Pipe Heat Exchanger, Forced Convection |
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347 | (1) |
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348 | (1) |
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Low Finned Tubes, 16 and 19 Fins/In. |
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348 | (1) |
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Finned Surface Heat Transfer |
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348 | (5) |
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Economics of Finned Tubes |
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353 | (1) |
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353 | (47) |
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Design for Heat Transfer Coefficients by Forced Convection Using Radial Low-Fin Tubes in Heat Exchanger Bundles |
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355 | (2) |
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Pressure Drop in Exchanger Shells Using Bundles of Low Fin Tubes |
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357 | (1) |
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Tube-Side Heat Transfer and Pressure Drop |
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358 | (1) |
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Design Procedure for Shell-Side Condensers and Shell-Side Condensation With Gas Cooling of Condensables, Fluid-Fluid Convection Heat Exchange |
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358 | (1) |
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Vertical Condensation on Low Fin Tubes |
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358 | (1) |
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Nucleate Boiling Outside Horizontal or Vertical Tubes |
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358 | (2) |
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Design Procedure for Boiling, Using Experimental Data |
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360 | (2) |
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Double Pipe Finned Tube Heat Exchangers |
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362 | (2) |
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Finned Side-Heat Transfer |
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364 | (6) |
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370 | (1) |
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Tube-Side Heat Transfer and Pressure Drop |
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370 | (1) |
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371 | (1) |
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Finned Side Pressure Drop |
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371 | (1) |
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Design Equations for The Rating of A Double Pipe Heat Exchanger |
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372 | (2) |
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374 | (1) |
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375 | (1) |
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376 | (1) |
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376 | (1) |
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377 | (1) |
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Tube Side Pressure Drop, Δpt |
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378 | (1) |
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378 | (1) |
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Calculation of the Pressure Drop |
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379 | (1) |
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Effect of Pressure Drop (Δp) on the Original Design |
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380 | (1) |
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381 | (1) |
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382 | (1) |
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383 | (1) |
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383 | (6) |
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Pressure Drop Calculations |
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389 | (1) |
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390 | (1) |
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390 | (3) |
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Plate and Frame Heat Exchangers |
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393 | (4) |
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Design Charts for Plate and Frame Heat Exchangers |
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397 | (3) |
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400 | (1) |
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400 | (1) |
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400 | (1) |
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401 | (1) |
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401 | (7) |
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Pressure Drop Calculations |
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408 | (2) |
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Cooling Water Side Pressure Drop |
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410 | (2) |
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Air-Cooled Heat Exchangers |
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412 | (1) |
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412 | (1) |
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413 | (9) |
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422 | (1) |
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Advantages-Air-Cooled Heat Exchangers |
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422 | (1) |
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423 | (1) |
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424 | (4) |
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Design Consideration (Continuous Service) |
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428 | (5) |
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Mean Temperature Difference |
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433 | (2) |
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Design Procedure for Approximation |
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435 | (5) |
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Tube Side Fluid Temperature Control |
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440 | (1) |
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Rating Method for Air Cooler Exchangers |
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441 | (1) |
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441 | (6) |
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The Air Side Pressure Drop, Δpa (in. H2O) |
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447 | (1) |
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448 | (1) |
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448 | (1) |
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Operations of Air Cooled Heat Exchangers |
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448 | (2) |
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Monitoring of Air-Cooled Heat Exchangers |
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450 | (1) |
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450 | (22) |
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450 | (5) |
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455 | (1) |
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455 | (15) |
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Vaporization in Horizontal Shell; Natural Circulation |
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470 | (2) |
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Pool and Nucleate Boiling---General Correlation for Heat Flux and Critical Temperature Difference |
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472 | (2) |
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474 | (1) |
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475 | (5) |
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480 | (1) |
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Example 21.28 Reboiler Heat Duty after Kern |
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480 | (1) |
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481 | (1) |
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Kettle Horizontal Reboilers |
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482 | (1) |
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483 | (6) |
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Nucleate or Alternate Designs Procedure |
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489 | (1) |
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Kettle Reboiler---Horizontal Shells |
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490 | (1) |
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Horizontal Kettle Reboiler Disengaging Space |
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491 | (1) |
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Kettle Horizontal Reboilers, Alternate Design |
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491 | (2) |
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Boiling: Nucleate Natural Circulation (Thermosyphon) Inside Vertical Tubes or Outside Horizontal Tubes |
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493 | (1) |
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493 | (3) |
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Suggested Procedure for Vaporization with Sensible Heat Transfer |
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496 | (3) |
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Procedure for Horizontal Natural Circulation Thermosyphon Reboiler |
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499 | (1) |
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499 | (1) |
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Vaporization Inside Vertical Tubes; Natural Thermosyphon Action |
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499 | (1) |
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500 | (7) |
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505 | (1) |
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506 | (1) |
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506 | (1) |
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Heat Transfer---Stepwise Method |
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507 | (3) |
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510 | (6) |
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Heat Transfer: Simplified Method |
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516 | (1) |
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516 | (2) |
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Example 21.29 C3 Splitter Reboiler |
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518 | (1) |
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519 | (1) |
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519 | (1) |
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519 | (1) |
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Heat Transfer Rate---Stepwise Method |
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520 | (2) |
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Heat Transfer Rate---Simplified Method |
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522 | (1) |
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Example 21.30 Cyclohexane Column Reboiler |
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522 | (1) |
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523 | (1) |
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523 | (1) |
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523 | (1) |
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Heat Transfer Rate---Simplified Method |
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524 | (1) |
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525 | (2) |
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527 | (3) |
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530 | (1) |
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Example 21.31 Vertical Thermosyphon Reboiler, Kern's Method |
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530 | (1) |
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531 | (7) |
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Calculation of Tube Side Film Coefficient |
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538 | (1) |
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Simplified Hajek Method---Vertical Thermosyphon Reboiler |
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539 | (1) |
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General Guides for Vertical Thermosyphon Reboilers Design |
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540 | (2) |
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Example 21.32 Hajek's Method---Vertical Thermosyphon Reboiler |
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542 | (1) |
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542 | (1) |
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Variables to be Determined |
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542 | (1) |
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Determine Overall Coefficient at Maximum Flux |
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543 | (1) |
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Determine Overall ΔT at Maximum Flux |
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543 | (2) |
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545 | (1) |
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Flux at Operating Levels Below Maximum |
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545 | (2) |
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Fouled ΔT at Maximum Flux |
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547 | (1) |
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Fouled ΔT, To Maintain Plus for 10°F Clean ΔT |
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548 | (1) |
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Analysis of Data in Figure 21.225 |
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548 | (1) |
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548 | (1) |
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549 | (1) |
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Liquid Inlet Nozzle Diameter |
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549 | (1) |
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549 | (1) |
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550 | (1) |
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550 | (1) |
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Vertical Tubes, Boiling Outside, Submerged |
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550 | (1) |
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Horizontal Tubes: Boiling Outside, Submerged |
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550 | (4) |
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554 | (1) |
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Heat Exchanger Design with Computers |
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555 | (2) |
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557 | (1) |
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558 | (1) |
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UniSim Heat Exchanger Model Formulations |
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559 | (1) |
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Case Study 1 Kettle Reboiler Simulation Using UniSim STE |
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559 | (5) |
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564 | (48) |
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564 | (8) |
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Case Study 2 Thermosyphon Reboiler Simulation Using UniSim STE |
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572 | (2) |
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574 | (6) |
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580 | (1) |
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Troubleshooting of Shell and Tube Exchanger |
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580 | (1) |
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Maintenance of Heat Exchangers |
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580 | (1) |
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Disassembly for Inspection or Cleaning |
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580 | (1) |
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580 | (16) |
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596 | (1) |
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596 | (1) |
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596 | (2) |
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General Symptoms in Shell and Tube Heat Exchangers |
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598 | (1) |
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Case Studies of Heat Exchanger Explosion Hazard Incidents |
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599 | (1) |
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A Case Study (Courtesy of U.S. Chemical Safety and Hazard Investigation Board) |
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599 | (1) |
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Tesoro Anacortes Refinery, Anacortes, Washington |
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599 | (3) |
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Process Conditions of the B and E Heat Exchangers |
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602 | (1) |
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US Chemical Safety Board (CBS) Findings |
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602 | (4) |
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606 | (1) |
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607 | (5) |
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612 | (9) |
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22 Energy Management and Pinch Technology |
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621 | (180) |
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621 | (3) |
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624 | (7) |
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22.2.1 Steam Distribution |
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625 | (1) |
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22.2.2 Design for Energy Efficiency |
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626 | (2) |
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22.2.3 Energy Management Opportunities |
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628 | (3) |
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22.3 Process Integration and Heat Exchanger Networks |
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631 | (8) |
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22.3.1 Application of Process Integration |
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638 | (1) |
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639 | (10) |
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22.4.1 Heat Exchanger Network Design |
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640 | (3) |
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22.4.2 Energy and Capital Targeting and Optimization |
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643 | (1) |
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22.4.3 Optimization Variables |
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643 | (2) |
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22.4.4 Optimization of the Use of Utilities (Utility Placement) |
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645 | (1) |
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22.4.5 Heat Exchanger Network Revamp |
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645 | (4) |
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649 | (1) |
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22.5.1 Heat Recovery for Multiple Systems |
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650 | (1) |
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Example 22.1 Setting Energy Targets and Heat Exchanger Network |
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650 | (5) |
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650 | (5) |
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22.6 The Heat Recovery Pinch and Its Significance |
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655 | (1) |
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22.7 The Significance of the Pinch |
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656 | (2) |
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22.8 A Targeting Procedure: The Problem Table Algorithm |
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658 | (3) |
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22.9 The Grand Composite Curve |
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661 | (4) |
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22.9.1 Placing Utilities Using the Grand Composite Curve |
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663 | (2) |
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22.10 Stream Matching at the Pinch |
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665 | (1) |
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22.10.1 The Pinch Design Approach to Inventing a Network |
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666 | (1) |
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22.11 Heat Exchanger Network Design |
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666 | (27) |
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673 | (1) |
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673 | (5) |
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678 | (1) |
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Example 22.3 (Source: Seider et al., Product and Process Design Principles---Synthesis, Analysis, and Evaluation 3rd Ed. Wiley 2009 [ 26]) |
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679 | (1) |
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680 | (1) |
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Example 22.4 [ Source: Manufacture of cellulose acetate fiber by Robins Smith (Chemical Process Design and Integration, John Wiley 2007 [ 34])] |
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681 | (6) |
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687 | (6) |
|
22.12 Heat Exchanger Area Targets |
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|
693 | (10) |
|
Example 22.5 (Source: R. Smith, Chemical Process Design, Mc Graw-Hill, 1995 [ 20]) |
|
|
695 | (1) |
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|
696 | (7) |
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|
703 | (1) |
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|
703 | (1) |
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|
703 | (7) |
|
Example 22.7 Test Case 3, TC3 Linnhoff and Hindmarch |
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|
703 | (1) |
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|
704 | (5) |
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|
709 | (1) |
|
22.14 Number of Shell Target |
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|
710 | (2) |
|
22.14.1 Implications for HEN Design |
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|
711 | (1) |
|
22.15 Capital Cost Targets |
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|
712 | (2) |
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|
714 | (11) |
|
22.16.1 Supertargeting or ΔTm.n Optimization |
|
|
714 | (1) |
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Example 22.8 Cost Targeting |
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|
714 | (1) |
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|
715 | (7) |
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Example 22.9 HEN for Maximum Energy Recovery (Warren D. Seider et al. [ 26]) |
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|
722 | (1) |
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|
722 | (3) |
|
22.17 Targeting and Design for Constrained Matches |
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|
725 | (1) |
|
22.18 Heat Engines and Heat Pumps for Optimum Integration |
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|
726 | (6) |
|
22.18.1 Appropriate Integration of Heat Engines |
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|
729 | (2) |
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22.18.2 Appropriate Integration of Heat Pumps |
|
|
731 | (1) |
|
22.18.3 Opportunities for Placement of Heat Pumps |
|
|
731 | (1) |
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22.18.4 Appropriate Placement of Compression and Expansion in Heat Recovery Systems |
|
|
732 | (1) |
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22.19 Pressure Drop and Heat Transfer in Process Integration |
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|
732 | (1) |
|
22.20 Total Site Analysis |
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|
732 | (4) |
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22.21 Applications of Process Integration |
|
|
736 | (5) |
|
22.22 Sitewide Integration |
|
|
741 | (1) |
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|
741 | (3) |
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22.24 Pitfalls in Process Integration |
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|
744 | (57) |
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|
789 | (6) |
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|
795 | (1) |
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|
796 | (1) |
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|
796 | (4) |
|
|
800 | (1) |
Appendix D |
|
801 | (76) |
Appendix G |
|
877 | (42) |
Appendix H |
|
919 | (8) |
Glossary of Petroleum and Petrochemical Technical Terminologies |
|
927 | (126) |
About the Author |
|
1053 | (2) |
Index |
|
1055 | |