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E-grāmata: Plastics Fabrication and Recycling

(Indian Institute of Science, Bangalore, India), (Udita Complex, Kolkata West Bengal, India)
  • Formāts: 216 pages
  • Sērija : Plastics Engineering
  • Izdošanas datums: 19-Apr-2016
  • Izdevniecība: CRC Press Inc
  • Valoda: eng
  • ISBN-13: 9781420080636
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  • Formāts: 216 pages
  • Sērija : Plastics Engineering
  • Izdošanas datums: 19-Apr-2016
  • Izdevniecība: CRC Press Inc
  • Valoda: eng
  • ISBN-13: 9781420080636
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Chanda (chemical engineering emeritus, Indian Institute of Science) and Roy (civil engineering, Petra Christian U., Indonesia) present molding and fabrication processes of plastics but also describe several important features of plastics recycling to build into design. They describe a full array of processes, including molding, die forming and tooling, compression molding, transfer molding, injection molding, and extrusion. They introduce thermoforming, casting processes, reinforcing processes, reaction injection molding, foaming processes, and rubber compounding and processing technologies, along with miscellaneous processing techniques such as coating, powder molding, adhesive bonding, and welding. A full range of information is included on the recycling of polymers, including the recycling of polyethylenes, polyurethanes, and polyvinyl chloride, and even ground rubber tires and car batteries. This is a valuable reference for all practitioners in the plastics industry. Annotation ©2008 Book News, Inc., Portland, OR (booknews.com)
Preface xiii
Authors xvii
Fabrication Processes
1(1)
Types of Processes
1(1)
Tooling for Plastics Procesing
1(3)
Types of Mold
2(1)
Types of Dies
2(1)
Tool Desing
3(1)
Compression Molding
4(2)
Open Flash
5(1)
Fully Positive
5(1)
Semipsiove
5(1)
Process Applicability
5(1)
Transfer Molding
6(4)
Ejection of Molding
8(1)
Heating System
8(1)
Types of Presses
9(1)
Preheating
10(1)
Flash Removal
10(1)
Flash Removal
10(1)
Injection Molding of Thermoplasitics
10(11)
Types of Intjection Units
13(1)
Clamping Units
13(1)
Molds
13(1)
Mold Designs
13(1)
Number of DMold Cavities
13(2)
Runners
15(1)
Gating
15(2)
Venting
17(1)
Parting Line
17(1)
Cooling
17(1)
Ejection
17(1)
Standard Mold Bases
18(1)
Sttuctural Foam Injectjion Molding
18(1)
CO-Injectjion (Saddwich) Molding
18(2)
Gas-Assisted Injection Moilding
20(1)
Injectjion Molding of Thermosetting Resins
21(1)
Screw-Injection Molding of Thernmosetting Resins
21(1)
Extrusion
22(12)
Extruder Capacity
23(1)
Extruder Design and Operation
24(1)
Typical Screw Construction
24(1)
Screw Zones
24(1)
Motor Drive
25(1)
Heating
25(1)
Screw Design
25(3)
Multiple-Screw Extruders
28(1)
Blown-Film Extrusion
28(1)
Flat Film or Sheet Extrusion
29(3)
Pipe or Tube Extrusion
32(1)
Wire and Cable Coverings
33(1)
Extrusion Coating
33(1)
Profile Extrusion
34(1)
Blow Molding
34(3)
Extrusion Blow Molding
35(1)
Injection Blow Molding
35(2)
Blow Molds
37(1)
Calendering
37(1)
Spinning of Fibers
38(4)
Melt Spinning
39(1)
Dry Spinning
40(1)
Wet Spinning
40(2)
Cold Drawing of Fibers
42(1)
Thermoforming
42(2)
Vacuum Forming
42(1)
Pressure Forming
42(1)
Mechanical Forming
43(1)
Casting Processes
44(3)
Simple Casting
44(1)
Plastisol Casting
45(1)
Dip Casting
46(1)
Slush Casting
46(1)
Rotational Casting
47(1)
Reinforcing Processes
47(15)
Molding Methods
47(1)
Hand Lay-Up or Contact Molding
48(1)
Spray-Up
49(1)
Matched Metal Molding
49(1)
Vacuum-Bag Molding
50(1)
Pressure-Bag Molding
50(1)
Continuous Pultrusion
50(1)
Filament Winding
50(2)
Prepreg Molding
52(3)
Fibrous Reinforcements
55(1)
Glass Fibers
55(1)
Graphite Carbon Fibers
56(1)
Fiber Manufacture
57(2)
Properties and Applications
59(1)
Aramid Fibers
59(1)
Applications
60(1)
Extended-Chain Polyethylene Fibers
60(2)
Reaction Injectction Molding
62(3)
Machinery
64(1)
Polyurethanes
64(1)
Nylons
65(1)
Structural Reaction Injection Molding
65(1)
Applications
66(1)
Resin Transfer Molding
66(1)
Foamaing Processes
67(21)
Rigid Foam Blowing Agents
69(1)
Polystyrene Foams
69(1)
Extruded Polystyrene Foam
70(1)
Expandable Polystyrene
70(1)
Structural Foams
71(1)
Polyolefin Foams
72(4)
Polyurethane Foams
76(1)
Flexible Polyurethane Foams
76(3)
Rigid and Semirigid Foams
79(1)
Foamed Rubber
80(1)
Epoxy Resins
80(1)
Urea-Formaldehyde Foams
81(1)
Silicone Foams
82(1)
Phenolic Foams
83(1)
Poly (Vinyl Choloride) Foams
83(3)
Special Foams
86(2)
Rubber Compounding and Processing Technology
88(16)
Compounding Ingredients
88(6)
Processing Aids
94(1)
Fillers
95(1)
Mastication and Mixing
96(1)
Open Mill
96(1)
Internal Batch Mixers
97(2)
Reclaimed Rubber
99(1)
Some Major Rubber Products
100(1)
Tires
100(2)
Belting and Hoses
102(2)
Cellular Rubber Products
104(1)
Miscellaneous Processing Techniques
104(11)
Coating Processes
104(2)
Fluidized Bed Coating
106(1)
Spray Coating
106(1)
Electrostatic Spraying
106(1)
Powder Molding of Thermoplastics
107(1)
Static (Sinter) Molding
107(1)
Rotational Molding
107(1)
Centrifugal Casting
108(1)
Adhesive Bonding of Plastics
108(1)
Solvent Cementing
109(1)
Adhesive Bonding
110(1)
Joining of Specific Plastics
110(4)
Welding
114(1)
Hot-Gas Welding
114(1)
Fusion Welding
114(1)
Friction Welding
115(1)
High-Frequency Welding
115(1)
Ultrasonic Welding
115(1)
Decoration of Plastics
115(1)
Painting
116(1)
Printing
116(1)
Gravure Printing
116(1)
Flexography
117(1)
Screen Process Printing
117(1)
Pad Printing
117(1)
Hot Stamping
117(1)
In-Mold Decorating
118(1)
Embossing
118(1)
Electroplating
119(1)
Vacuum Metallizing
119(1)
References
120
Recycling of Polymers
1(1)
Introduction
1(1)
Outline of Recycling Methods
2(6)
Recycling of Poly (Ethylene Terephthalate)
8(7)
Direct Reuse
8(1)
Reuse after Modification
9(1)
Glycolysis
10(2)
Methanolysis
12(1)
Ammonolysis
12(1)
Hydrolysis
12(1)
Depolymerization in Supercritical Fluids
13(1)
Enzymatic Depolymerization
13(1)
Incineration
14(1)
Recycling of Polyurethanes
15(4)
Thermopressing Process
15(1)
Kneader Process
16(1)
Hydrolysis
17(1)
Glycolysis
17(1)
Ammonolysis
17(2)
Recycling of Poly (Vinyl Chloride)
19(4)
Characterization of Used PVC
19(1)
In-Line PVC Scrap
20(2)
PVC Floor Coverings
22(1)
PVC Roofing Sheets
22(1)
Post-Consumer PVC
22(1)
Recycling of Cured Epoxies
23(1)
Recycling of Mixed Plastics Waste
23(5)
Direct Reuse
24(3)
Homogeneous Fractions
27(1)
Liquefaction of Mixed Plastics
27(1)
Post-Consumer Polyethylene Films
28(1)
Recycling of Ground Rubber Tires
29(2)
Recycling of Car Batteries
31(1)
Plastic Recycling Equipment and Machinery
31(10)
Plastocopactor
32(1)
Debaling and Initial Size Reduction
32(1)
Shredder
33(1)
Cutter or Guillotine
33(1)
Screw Shredder
33(1)
Granulators
33(1)
Fine Grinding
34(1)
Cleaning and Selection
34(1)
Dry Separation
35(1)
Wet Separation
36(1)
Other Methods
37(1)
Resin Detectors: Type and Configuration
37(2)
Automatic Sortation
39(1)
PVC/PET and Commingled Plastics Sortation
39(2)
Recycle Installations
41(1)
References
41
Appendices
Index of Trade Names and Suppliers of Foaming Agents
1(1)
Formulations of Polyurethane Foams
1(1)
Formulations of Selected PVC Compounds
1(1)
Formulations of Selected Rubber Compounds
1(1)
Commercial Polymer Blends and Alloys
1(1)
Index 1
Chanda, Manas; Roy, Salil K.