Foreword |
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xiii | |
Introduction |
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xv | |
Chapter 1 Asset Management |
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1 | (12) |
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11 | (2) |
Chapter 2 The History of RCM and Its Relevance in Today's Industry |
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13 | (12) |
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14 | (9) |
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23 | (2) |
Chapter 3 The RCM-R® Process |
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25 | (26) |
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The SAE JA1011 RCM Standard |
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25 | (7) |
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Operational Context and Functions |
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26 | (1) |
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27 | (1) |
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28 | (1) |
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29 | (1) |
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29 | (1) |
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Maintenance Strategies Selection |
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30 | (2) |
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Reliability Centered Maintenance-Reengineered (RCM-R®) |
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32 | (4) |
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36 | (11) |
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37 | (1) |
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Reliability, Availability, and Maintainability (RAM) Analysis |
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37 | (2) |
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Current Situation Explained |
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39 | (1) |
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Failure Data Analysis at a Glance |
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40 | (1) |
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Introduction to Weibull Distribution and Analysis |
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41 | (1) |
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Optimum Replacement Time Analysis |
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42 | (1) |
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Detailed Failure Data Analysis Using the Weibull Distribution |
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43 | (4) |
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47 | (1) |
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The RCM-R® Process Diagram |
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47 | (2) |
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49 | (2) |
Chapter 4 RCM-R® Pre-work |
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51 | (22) |
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Ensuring Asset Data Integrity |
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52 | (5) |
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57 | (1) |
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58 | (4) |
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62 | (2) |
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Asset Criticality Analysis |
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64 | (4) |
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68 | (3) |
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71 | (2) |
Chapter 5 Functions and Failures |
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73 | (28) |
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74 | (2) |
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76 | (3) |
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79 | (2) |
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81 | (2) |
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83 | (1) |
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84 | (1) |
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85 | (1) |
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85 | (1) |
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Control, Containment, and Comfort |
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86 | (1) |
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87 | (1) |
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87 | (1) |
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Structural Integrity and Superfluous Functions |
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88 | (2) |
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90 | (1) |
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Functional Block Diagrams |
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91 | (3) |
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Failure Types and Classes |
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94 | (1) |
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Types of Failures: Functional and Potential Failures |
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94 | (3) |
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Classification of Functional Failures |
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97 | (1) |
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98 | (3) |
Chapter 6 Failure Symptoms and Causes |
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101 | (16) |
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102 | (1) |
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103 | (4) |
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107 | (3) |
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Root Causes of Failure Modes |
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110 | (1) |
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111 | (3) |
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114 | (3) |
Chapter 7 Quantifying Failure Impacts |
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117 | (18) |
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Guide Questions for Describing Failure Effects |
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118 | (1) |
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How Is the Failure Detected? |
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119 | (1) |
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How Is the Safety of the People around the Failed Asset Affected? |
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120 | (1) |
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How Are Environmental Goals Impacted? |
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121 | (1) |
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How Is Production or Operations Affected by the Failure? |
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122 | (1) |
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What Kind of Physical Damage Is Caused by the Failure? How Costly Is the Failure in Terms of Maintenance and Repair? |
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123 | (1) |
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Is There Any Secondary Damage? What Must Be Done to Restore Operations? How Long Would It Take? |
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124 | (1) |
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Documenting Failure Effects Statements in the RCM-R® Worksheet |
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125 | (1) |
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ISO Standard-Based Failure Effects Risk Analysis |
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125 | (4) |
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RCM-R® Failure Effects Risk Assessment Matrix |
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129 | (1) |
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129 | (4) |
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133 | (2) |
Chapter 8 Overview of Maintenance Strategies |
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135 | (22) |
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Overview of Strategies for Managing Failure Consequences |
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135 | (1) |
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Technically Feasible and Worth Doing |
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136 | (1) |
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137 | (3) |
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Predictive Maintenance (PDM) |
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140 | (5) |
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Detective Maintenance (Failure Finding) (DM) |
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145 | (6) |
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151 | (1) |
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Nonrecurring Actions (One-Time Changes) |
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151 | (3) |
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154 | (1) |
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154 | (1) |
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Describing One-Time Changes |
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155 | (1) |
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155 | (2) |
Chapter 9 Condition-Based Maintenance Techniques |
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157 | (54) |
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158 | (5) |
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Vibration Parameters and Units |
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158 | (3) |
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161 | (1) |
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Machine Condition Diagnosis with Vibration Analyses |
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162 | (1) |
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Vibration Analysis Diagnostic Example |
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162 | (1) |
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163 | (12) |
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163 | (1) |
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164 | (2) |
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Applications of Infrared Thermography in Predictive Maintenance (PdM) |
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166 | (1) |
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167 | (3) |
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170 | (2) |
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172 | (1) |
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173 | (2) |
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Precision Lubrication and Oil Analysis |
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175 | (10) |
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Identifying Lubrication-Related Failure Modes |
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175 | (2) |
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177 | (1) |
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Too Much Lubricant (Overlubrication) |
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178 | (1) |
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178 | (1) |
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179 | (1) |
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Lubricant Contaminated with Moisture |
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179 | (1) |
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Lubricant Contaminated with Particles |
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180 | (1) |
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181 | (1) |
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181 | (1) |
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182 | (1) |
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Lubricant Contains Foam/Air Entrainment |
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182 | (1) |
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Oil Analysis as a Predictive Tool of Other Problems |
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182 | (1) |
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183 | (1) |
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184 | (1) |
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184 | (1) |
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185 | (19) |
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186 | (1) |
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187 | (1) |
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188 | (1) |
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189 | (1) |
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189 | (3) |
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Velocity of Sound and Acoustic Impedance |
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192 | (1) |
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Sound Propagation through Air |
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193 | (1) |
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How Ultrasound Detectors Work. |
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194 | (2) |
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How Ultrasound Is Collected |
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196 | (1) |
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196 | (2) |
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198 | (1) |
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Why Ultrasound Is an Effective Technology |
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199 | (1) |
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200 | (1) |
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Compressed Air Leak Management |
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201 | (1) |
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201 | (1) |
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201 | (1) |
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Acoustic Condition-Based Lubrication |
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202 | (1) |
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202 | (1) |
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202 | (1) |
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202 | (1) |
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Reciprocating Compressors and Valves |
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203 | (1) |
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Heat Exchanger and Condenser Leaks |
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203 | (1) |
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Ultrasound for Reliability |
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204 | (1) |
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204 | (7) |
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206 | (1) |
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207 | (2) |
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209 | (1) |
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209 | (2) |
Chapter 10 Selecting Strategies for Managing Failure Consequences |
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211 | (26) |
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Categories of Failure Consequences |
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212 | (3) |
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Failure Consequence Management Policies' Nomenclature and Typical Decisional Diagrams |
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215 | (2) |
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Hidden Failures Consequence Management Tasks |
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217 | (1) |
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Safety and/or Environmental Consequence Management Tasks |
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217 | (2) |
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Production Consequence Management Tasks |
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219 | (1) |
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Maintenance Consequence Management Tasks |
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220 | (3) |
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RCM-R' Failure Consequence Management Decision Diagram |
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223 | (7) |
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Developing Meaningful Maintenance Tasks |
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230 | (2) |
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232 | (5) |
Chapter 11 Fine-Tuning RCM Analysis |
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237 | (20) |
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238 | (1) |
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Reliability, Availability, and Maintainability (RAM) Analysis |
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238 | (5) |
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243 | (2) |
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245 | (7) |
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Creating and Interpreting Weibull Data Plots |
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247 | (5) |
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252 | (3) |
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255 | (1) |
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255 | (2) |
Chapter 12 Implementing RCM-R® |
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257 | (28) |
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258 | (1) |
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259 | (2) |
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261 | (3) |
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264 | (2) |
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266 | (2) |
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268 | (1) |
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Implementing the Outcomes |
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269 | (2) |
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Implementing C and T Tasks |
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271 | (2) |
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273 | (1) |
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274 | (1) |
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275 | (1) |
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Monitoring and Continuous Improvement |
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276 | (2) |
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Monitoring and Improvement Tools |
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278 | (4) |
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Governance for Sustainability |
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282 | (3) |
Chapter 13 Leveraging RCM-R® |
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285 | (20) |
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286 | (1) |
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Integrated and Iterative? |
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286 | (2) |
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288 | (2) |
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Industrial Life Cycle Support |
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290 | (3) |
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Condition Monitoring Support |
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293 | (1) |
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294 | (1) |
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Detective Maintenance Support |
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294 | (1) |
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295 | (1) |
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295 | (2) |
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Documentation and Records |
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297 | (1) |
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298 | (1) |
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299 | (1) |
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300 | (3) |
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303 | (2) |
Appendix A |
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305 | (16) |
Appendix B |
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321 | (16) |
Epilogue |
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337 | (4) |
Index |
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341 | |