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E-grāmata: Reliability, Maintainability, and Safety for Engineers

(University of Ottawa, Canada.)
  • Formāts: 236 pages
  • Izdošanas datums: 31-Mar-2020
  • Izdevniecība: CRC Press
  • ISBN-13: 9781000050301
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Reliability, Maintainability, and Safety for EngineersPalielināt
  • Formāts: 236 pages
  • Izdošanas datums: 31-Mar-2020
  • Izdevniecība: CRC Press
  • ISBN-13: 9781000050301
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To meet the needs of today, engineered products and systems are an important element of the world economy, and each year billions of dollars are spent to develop, manufacture, operate, and maintain various types of products and systems around the globe.

This book integrates and combines three of those topics to meet today’s needs for the engineers working in these fields. This book provides a single volume that considers reliability, maintainability, and safety when designing new products and systems. Examples along with their solutions are placed at the end of each chapter to test readers’ comprehension. The book is written in a manner that readers do not need any previous knowledge of the subject, and many references are provided.

This book is also useful to many people, including design engineers, system engineers, reliability specialists, safety professionals, maintainability engineers, engineering administrators, graduate and senior undergraduate students, researchers, and instructors.



Engineered products and systems are an important element of world economy and each year billions of dollars are spent to develop, manufacture, operate, and maintain various types of products and systems around the globe. This book integrates and combines three of those topics to meet today’s needs for the engineers working in these fields.
Preface xiii
About the author xvii
Chapter 1 Introduction
1(12)
1.1 Background
1(1)
1.2 Reliability, maintainability, and safety facts, figures, and examples
2(1)
1.3 Terms and definitions
3(2)
1.4 Useful sources for obtaining information on reliability, maintainability, and safety
5(3)
1.5 Scope of the book
8(1)
1.6 Problems
9(4)
References
9(4)
Chapter 2 Reliability, maintainability, and safety mathematics
13(18)
2.1 Introduction
13(1)
2.2 Arithmetic mean and mean deviation
13(2)
2.3 Boolean algebra laws
15(1)
2.4 Probability definition and properties
16(2)
2.5 Mathematical definitions
18(4)
2.6 Probability distributions
22(3)
2.7 Solving first-order differential equations with Laplace transforms
25(2)
2.8 Problems
27(4)
References
27(4)
Chapter 3 Reliability, maintainability, and safety basics
31(30)
3.1 Introduction
31(1)
3.2 Bathtub hazard rate curve
31(2)
3.3 General reliability formulas
33(4)
3.4 Reliability networks
37(10)
3.5 The importance, purpose, and results of maintainability-efforts
47(1)
3.6 Maintainability versus reliability
48(1)
3.7 Maintainability functions
49(2)
3.8 The role of engineers in regard to safety
51(1)
3.9 Safety management principles and organization tasks for product safety
52(2)
3.10 Product hazard classifications
54(1)
3.11 Accident causation theories
55(2)
3.12 Problems
57(4)
References
58(3)
Chapter 4 Methods for performing reliability, maintainability, and safety analysis
61(20)
4.1 Introduction
61(1)
4.2 Fault tree analysis (FTA)
61(4)
4.3 Failure modes and effect analysis (FMEA)
65(1)
4.4 Markov method
66(3)
4.5 Cause and effect diagram
69(1)
4.6 Probability tree analysis
70(3)
4.7 Hazard and operability analysis (HAZOP)
73(2)
4.8 Technique of operations review (TOR)
75(1)
4.9 Job safety analysis (JSA)
76(1)
4.10 Interface safety analysis (ISA)
77(1)
4.11 Problems
78(3)
References
78(3)
Chapter 5 Reliability management
81(12)
5.1 Introduction
81(1)
5.2 General management reliability program responsibilities and guiding force-related facts for the general management for an effective reliability program
81(1)
5.3 A procedure for developing reliability goals and useful guidelines for developing reliability programs
82(1)
5.4 Reliability and maintainability management-related tasks in the product life cycle
83(3)
5.5 Reliability management documents and tools
86(2)
5.6 Reliability engineering department responsibilities and a reliability engineer's tasks
88(1)
5.7 Pitfalls in reliability program management and useful rules for reliability professionals
89(1)
5.8 Problems
90(3)
References
90(3)
Chapter 6 Human and mechanical reliability
93(22)
6.1 Introduction
93(1)
6.2 Human error occurrence facts and figures
93(1)
6.3 Human error classifications and causes
94(1)
6.4 Human stress-performance effectiveness and stress factors
95(1)
6.5 Human performance reliability in continuous time and mean time to human error (MTTHE) measure
96(2)
6.6 Human reliability analysis methods
98(4)
6.7 Mechanical failure modes and general causes
102(3)
6.8 Safety factors and safety margin
105(2)
6.9 Stress--strength interference theory modeling
107(2)
6.10 Failure rate models
109(2)
6.11 Problems
111(4)
References
111(4)
Chapter 7 Reliability testing and growth
115(16)
7.1 Introduction
115(1)
7.2 Reliability test classifications
115(1)
7.3 Success testing
116(2)
7.4 Accelerated life testing
118(3)
7.5 Confidence interval estimates for mean time between failures
121(4)
7.6 Reliability growth program and reliability growth process evaluation approaches
125(2)
7.7 Reliability growth models
127(2)
7.8 Problems
129(2)
References
130(1)
Chapter 8 Maintainability management
131(12)
8.1 Introduction
131(1)
8.2 Maintainability management functions during the product life cycle
131(2)
8.3 Maintainability organization functions
133(2)
8.4 Maintainability program plan
135(2)
8.5 Maintainability design reviews
137(2)
8.6 Maintainability-associated personnel
139(1)
8.7 Problems
140(3)
References
141(2)
Chapter 9 Human factors in maintainability
143(10)
9.1 Introduction
143(1)
9.2 General human behaviors
143(1)
9.3 Human body measurements
144(2)
9.4 Human sensory capabilities
146(1)
9.5 Visual and auditory warning devices in maintenance activities
147(2)
9.6 Human factors formulas
149(2)
9.7 Problems
151(2)
References
152(1)
Chapter 10 Maintainability testing and demonstration
153(14)
10.1 Introduction
153(1)
10.2 Maintainability testing and demonstration planning and control requirements
153(3)
10.3 Useful checklists for maintainability demonstration plans, procedures, and reports
156(1)
10.4 Maintainability test approaches
157(2)
10.5 Maintainability testing methods
159(3)
10.6 Steps for performing maintainability demonstrations and evaluating the results and guidelines to avoid pitfalls in maintainability testing
162(2)
10.7 Problems
164(3)
References
164(3)
Chapter 11 Safety management
167(10)
11.1 Introduction
167(1)
11.2 Principles of safety management
167(1)
11.3 Functions of safety department, manager, and engineer
168(1)
11.4 Steps for developing a safety program plan and managerial-related deficiencies leading to accidents
169(3)
11.5 Product safety management program and organization tasks
172(2)
11.6 Safety performance measures and drawbacks of the standard indexes
174(1)
11.7 Problems
175(2)
References
176(1)
Chapter 12 Safety costing
177(10)
12.1 Introduction
177(1)
12.2 Safety cost-related facts, figures, and examples
177(1)
12.3 Losses of a company due to an accident involving its product
178(1)
12.4 Safety cost estimation methods
179(2)
12.5 Safety cost estimation models
181(2)
12.6 Safety cost performance measurement indexes
183(1)
12.7 Problems
184(3)
References
185(2)
Chapter 13 Human factors in safety
187(14)
13.1 Introduction
187(1)
13.2 Job stress
187(4)
13.3 Work site analysis program for human factors
191(1)
13.4 Symptoms of human factors-associated problems in organizations, identification of specific human factors-associated problems, and useful strategies for solving human factors-associated problems
192(4)
13.5 Useful Occupational Safety and Health Administration (OSHA) ergonomics guidelines
196(1)
13.6 Human factors-related safety issues
197(1)
13.7 Employee training and education
198(1)
13.8 Problems
198(3)
References
199(2)
Chapter 14 Software and robot safety
201(14)
14.1 Introduction
201(1)
14.2 Software hazard causing ways
201(1)
14.3 Basic software system safety-related tasks and software quality assurance organization's role in regard to software safety
202(1)
14.4 Software safety assurance program
203(1)
14.5 Software hazard analysis methods
204(3)
14.6 Robot safety problems and accident types
207(1)
14.7 Robot hazard causes
208(1)
14.8 Safety considerations in robot life cycle
209(3)
14.9 Robot safeguard approaches
212(1)
14.10 Problems
212(3)
References
213(2)
Index 215
Dr. B.S. Dhillon is a professor of Engineering Management in the Department of Mechanical Engineering at the University of Ottawa. He has served as a Chairman/Director of Mechanical Engineering Department/Engineering Management Program for over 10 years at the same institution. He is the founder of the probability distribution named Dhillon Distribution/Law/Model by statistical researchers in their publications around the world. He has published over 373 {(i.e., 220 (70 single authored + 150 co-authored) journal and 153 conference proceedings} articles on reliability engineering, maintainability, safety, engineering management, etc. He is or has been on the editorial boards of 12 international scientific journals. In addition, Dr. Dhillon has written 46 books on various aspects of health care, engineering management, design, reliability, safety, and quality published by Wiley (1981), Van Nostrand (1982), Butterworth (1983), Marcel Dekker (1984), Pergamon (1986), etc. His books are being used in over 100 countries and many of them are translated into languages such as German, Russian, Chinese, and Persian (Iranian). He has served as General Chairman of two international conferences on reliability and quality control held in Los Angeles and Paris in 1987. Prof. Dhillon has also served as a consultant to various organizations and bodies and has many years of experience in the industrial sector. At the University of Ottawa, he has been teaching reliability, quality, engineering management, design, and related areas and he has also lectured in over 50 countries, including keynote addresses at various international scientific conferences held in North America, Europe, Asia, and Africa. In March 2004, Dr. Dhillon was a distinguished speaker at the Conf./Workshop on Surgical Errors (sponsored by White House Health and Safety Committee and Pentagon), held at the Capitol Hill (One Constitution Avenue, Washington, D.C.). Professor Dhillon attended the University of Wales where he received a BS in electrical and electronic engineering and an MS in mechanical engineering. He received a Ph.D. in industrial engineering from the University of Windsor.
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