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E-grāmata: Reverse Engineering: Mechanisms, Structures, Systems & Materials

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  • Formāts: 448 pages
  • Izdošanas datums: 22-Nov-2013
  • Izdevniecība: McGraw-Hill Professional
  • Valoda: eng
  • ISBN-13: 9780071824668
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Reverse Engineering: Mechanisms, Structures, Systems & MaterialsPalielināt
  • Formāts: 448 pages
  • Izdošanas datums: 22-Nov-2013
  • Izdevniecība: McGraw-Hill Professional
  • Valoda: eng
  • ISBN-13: 9780071824668
Citas grāmatas par šo tēmu:

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A comprehensive look at reverse engineering as a legitimate learning, design, and troubleshooting tool

This unique book examines the often underappreciated and occasionally maligned technique of reverse engineering. More than a shortcut for the lazy or unimaginative to reproduce an artless copy of an existing creation, reverse engineering is an essential brick if not a keystone in the pathway to a societys technological advancement.

Written by an engineer who began teaching after years in industry, Reverse Engineering reviews this meticulous analytical process with a breadth and depth as never before. Find out how to:





Learn by mechanical dissection Deduce the role, purpose, and functionality of a designed entity Identify materials-of-construction and methods-of-manufacture by observation alone Assess the suitability of a design to purpose from form and fit

The rich heritage of engineering breakthroughs enabled by reverse engineering is also discussed. This is not a dry textbook. It is the engaging and enlightening account of the journey of engineering from the astounding creations of ancient cultures to what, with the aid of reverse engineering, promises to be an even more astounding future!

Coverage includes:





Methods of product teardown Failure analysis and forensic engineering Deducing or inferring role, purpose, and functionality during reverse engineering The Antikythera mechanism Identifying materials-of-construction Inferring methods-of-manufacture or -construction Construction of Khufus pyramid Assessing design suitability Value and production engineering Reverse engineering of materials and substances Reverse engineering of broken, worn, or obsolete parts for remanufacture The law and the ethics of reverse engineering
Preface xv
Chapter 1 Introduction 1(14)
1-1 Human Beings Are a Naturally Curious Species
1(2)
1-2 Taking Things Apart to Learn
3(1)
1-3 Learning from Experience
3(3)
1-4 The Fundamental Approaches of Engineering
6(3)
1-5 The Critical Role of Dissection
9(3)
1-6 Summary
12(1)
1-7 Cited References
13(1)
1-8 Thought Questions and Problems
13(2)
Chapter 2 The Status and Role of Reverse Engineering 15(14)
2-1 The Status of Reverse Engineering in References
15(1)
2-2 Reverse Engineering Defined
16(2)
2-3 Motivations for Reverse Engineering
18(1)
2-4 Engineering Design and the Engineering Design Process
19(3)
2-5 Types of Design
22(1)
2-6 Uses for and Benefits and Risks of Reverse Engineering
23(3)
2-7 Summary
26(1)
2-8 Cited References
27(1)
2-9 Thought Questions and Problems
27(2)
Chapter 3 History of Reverse Engineering 29(26)
3-1 The Likely Emergence of Reverse Engineering
29(4)
3-2 Reverse Engineering in the Middle Ages
33(2)
3-3 Reverse Engineering during the Industrial Revolution
35(7)
3-4 Reverse Engineering during World War II
42(5)
3-5 Reverse Engineering in the Cold War and Beyond
47(3)
3-6 Summary
50(1)
3-7 Cited References
51(1)
3-8 Recommended Readings
51(1)
3-9 Thought Questions and Problems
51(4)
Chapter 4 The Teardown Process 55(14)
4-1 The Purpose of Teardown
55(2)
4-2 Observation
57(3)
4-3 Measurement
60(4)
4-4 Experimentation
64(1)
4-5 Other Specific Forms of Teardown
65(1)
4-6 Summary
66(1)
4-7 Cited References
66(1)
4-8 Thought Questions and Problems
66(3)
Chapter 5 Methods of Product Teardown 69(20)
5-1 The Product Teardown Process Revisited
69(2)
5-2 The General Procedure for the Teardown Process
71(2)
5-3 Teardown Analysis or Value Analysis Teardown
73(1)
5-4 The Subtract-and-Operate Procedure
74(2)
5-5 Force Flow Diagrams (or Energy Flow Field Design)
76(3)
5-6 Functional Models
79(3)
5-7 Illustrative Example of a Product Teardown
82(5)
5-8 Summary
87(1)
5-9 Cited References
87(1)
5-10 Thought Questions and Problems
88(1)
Chapter 6 Failure Analysis and Forensic Engineering 89(28)
6-1 Introduction to Failure Analysis
89(3)
6-2 Sources of Failures in Mechanical Systems
92(3)
6-3 Mechanisms of Failure in Materials
95(9)
6-4 The General Procedure for Conducting a Failure Analysis
104(2)
6-5 Two Exemplary Failure Analysis Cases
106(5)
6-6 Forensic Engineering
111(1)
6-7 An Exemplary Forensic Engineering Case
111(2)
6-8 Summary
113(1)
6-9 Cited References
113(1)
6-10 Thought Questions and Problems
114(3)
Chapter 7 Deducing or Inferring Role, Purpose, and Functionality during Reverse Engineering 117(26)
7-1 The Procedure for Reverse Engineering
117(2)
7-2 Knowing versus Identifying versus Deducing versus Deferring
119(1)
7-3 The Value of Experience
120(4)
7-4 Using Available Evidence, Clues, and Cues
124(2)
7-5 Using Geometry
126(2)
7-6 Using Flows of Force, Energy, and/or Fluids
128(2)
7-7 Using Functional Units or Subsystems from a Functional Model
130(9)
7-8 Summary
139(1)
7-9 Cited References
140(1)
7-10 Thought Questions and Problems
140(3)
Chapter 8 The Antikythera Mechanism 143(22)
8-1 The Discovery
143(1)
8-2 The Recovery
144(2)
8-3 The Suspected Device
146(2)
8-4 Operation of the Mechanism
148(4)
8-5 Reverse-Engineering Investigations and Reconstructed Models
152(7)
8-6 Proposed Planet Indicator Schemes
159(1)
8-7 Similar Devices, Possible Predecessors, and the Possible Creator
159(2)
8-8 Speculation on Role, Purpose, and Functionality
161(1)
8-9 Summary
162(1)
8-10 Cited References
162(1)
8-11 Thought Questions and Problems
162(3)
Chapter 9 Identifying Materials-of-Construction 165(34)
9-1 The Role of Materials in Engineering
165(1)
9-2 The Structure-Property-Processing-Performance Interrelationship
166(3)
9-3 Material Properties and Performance
169(3)
9-4 A Primer on Materials
172(5)
9-5 A Primer on Material Properties
177(4)
9-6 Relationships for Material Properties in Material Selection Charts
181(5)
9-7 Identifying Materials by Observation Only
186(6)
9-8 Laboratory Identification Methods
192(2)
9-9 Summary
194(1)
9-10 Cited References
194(1)
9-11 Recommended Readings
194(1)
9-12 Thought Questions and Problems
195(4)
Chapter 10 Inferring Methods-of-Manufacture or -Construction 199(28)
10-1 Interaction among Function, Material, Shape, and Process
199(2)
10-2 The Role of Manufacturing or Construction
201(2)
10-3 The Taxonomy of Manufacturing Processes
203(4)
10-4 Process Attributes
207(2)
10-5 Inferring Method-of-Manufacture or Construction from Observations
209(9)
10-6 A Word on Heat Treatment
218(3)
10-7 Summary
221(1)
10-8 Cited References
222(1)
10-9 Recommended Readings
222(1)
10-10 Thought Questions and Problems
222(5)
Chapter 11 Construction of Khufu's Pyramid: Humankind's Greatest Engineering Creation 227(34)
11-1 Herodotus Reveals the Pyramids to the World
227(2)
11-2 The Great Pyramid of Khufu
229(5)
11-3 Theories on the Purpose of the Pyramids
234(4)
11-4 Theories on the Location of the Great Pyramid
238(6)
11-5 Theories on the Construction of the Great Pyramid
244(8)
11-6 Deducing the Likely Reality of Construction by Reverse Engineering
252(5)
11-7 Summary
257(1)
11-8 Cited References
258(1)
11-9 Recommended Readings
258(1)
11-10 Thought Questions and Problems
258(3)
Chapter 12 Assessing Design Suitability 261(22)
12-1 Different Designs, Different Role, Purpose, and Functionality
261(4)
12-2 Form, Fit, and Function
265(2)
12-3 Using Observable Evidence and Clues to Assess Form, Fit, and Function
267(11)
12-4 Summary
278(1)
12-5 Thought Questions and Problems
278(5)
Chapter 13 Bringing It All Together with Illustrative Examples 283(34)
13-1 Proverbs Make the Point; Pictures Fix the Lesson
283(2)
13-2 Conair Electric Hair Blow-Dryer
285(7)
13-3 An Automatic Electric Coffeemaker
292(7)
13-4 Toro Electric Leaf Blower
299(5)
13-5 Skil Handheld Electric Circular Saw
304(8)
13-6 Lessons Learned
312(1)
13-7 Summary
313(1)
13-8 Cited References
313(1)
13-9 Thought Questions and Problems
313(4)
Chapter 14 Value and Production Engineering 317(18)
14-1 Manufacturability
317(1)
14-2 Design for Manufacturability
318(4)
14-3 Value Engineering
322(3)
14-4 Production Engineering
325(6)
14-5 Summary
331(1)
14.6 Cited References
331(1)
14-7 Recommended Readings
331(1)
14-8 Thought Questions and Problems
332(3)
Chapter 15 Reverse Engineering Materials and Substances 335(26)
15-1 Flattery or Forgery
335(2)
15-2 Motivations for Reverse Engineering Materials and Substances
337(7)
15-3 Finding Substitute and Replacement Substances and Materials
344(1)
15-4 Creating Generic Materials (Generics)
345(3)
15-5 Synthesizing Natural Materials and Substances: Biomimicry
348(4)
15-6 Imitating Natural Materials
352(5)
15-7 Summary
357(1)
15-8 Cited References
357(1)
15-9 Thought Questions and Problems
357(4)
Chapter 16 Reverse Engineering Broken, Worn, or Obsolete Parts for Remanufacture 361(12)
16-1 Necessity Is the Mother of Invention
361(1)
16-2 The Motivation for Reverse Engineering for Remanufacture
362(2)
16-3 Reverse Engineering Broken Parts for Remanufacture
364(1)
16-4 Reverse Engineering Deformed or Worn Parts for Remanufacture
365(2)
16-5 Reverse Engineering Obsolete Parts for Remanufacture
367(2)
16-6 Summary
369(1)
16-7 Cited References
369(1)
16-8 Thought Questions and Problems
369(4)
Chapter 17 The Law and the Ethics of Reverse Engineering 373(12)
17-1 Without Morals and Ethics, Laws Mean Nothing
373(2)
17-2 Legal versus Ethical
375(1)
17-3 The Legality of Reverse Engineering
376(1)
17-4 The Ethics of Reverse Engineering
377(4)
17-5 Summary
381(1)
17-6 Cited References
381(1)
17-7 Thought Questions and Problems
381(4)
Chapter 18 The End of a Book, the Beginning of a New Story: Closing Thoughts 385(22)
18-1 The First Design
385(2)
18-2 Imperfect Humans Need Reverse Engineering
387(1)
18-3 Order from Chaos, Light from Darkness, Knowledge from Knowledge
388(5)
18-4 Learning from the Old to Create Anew: Four Opportunities
393(10)
18-5 Final Words
403(2)
18-6 Cited References
405(1)
18-7 Recommended Readings
405(1)
18-8 Thought Questions and Problems
405(2)
Appendix A List of All Material Classes and Major Subtypes, and Major Members of Each 407(2)
Appendix B Comprehensive List of Specific Manufacturing Methods by Process Class 409(8)
Index 417
Robert W. Messler, Jr., Ph.D., FASM, FAWS, is Emeritus Professor of Materials Science and Engineering at Rensselaer Polytechnic Institute. He spent 16 years in industry, 11 years at Grumman Aerospace and five years at Eutectic-Castolin, and then returned to Rensselaer where he earned his degrees to serve as Technical Director and Associate Director of the Center for Manufacturing Productivity. Dr. Messler later became tenured as Professor and was appointed as Associate Dean for Academic and Student Affairs. He is the author of six books, including Engineering Problem-Solving 101 (McGraw-Hill Professional, 2013). Dr. Messler has also authored more than 140 papers in diverse areas of materials processing, joining, design, manufacturing, and engineering education.
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