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Auto Body Repair Technology 7th edition [Hardback]

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(Indiana State University, President, Beneficial Books and Video), (Tennessee College of Applied Technology Livingston, Instructor, Collision Repair Technology)
  • Format: Hardback, 1088 pages, height x width x depth: 48x218x276 mm, weight: 2517 g
  • Pub. Date: 30-Jun-2020
  • Publisher: Delmar Cengage Learning
  • ISBN-10: 0357139798
  • ISBN-13: 9780357139790
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Auto Body Repair Technology 7th editionLarger Image
  • Format: Hardback, 1088 pages, height x width x depth: 48x218x276 mm, weight: 2517 g
  • Pub. Date: 30-Jun-2020
  • Publisher: Delmar Cengage Learning
  • ISBN-10: 0357139798
  • ISBN-13: 9780357139790
Other books in subject:
Permanent link: https://www.kriso.lv/db/9780357139790.html
Keywords:
AUTO BODY REPAIR TECHNOLOGY, Seventh Edition, features extensive new and updated material reflecting the latest automotive technology and current industry best practices. In addition to incorporating current ASE Education Foundation Collision Repair and Refinish Program Standards and Task Lists, this market-leading text provides detailed information on working with hybrid and electric vehicles, using environmentally friendly water-based paints, resistance spot and nitrogen plastic welding and other cutting-edge methods and materials. Celebrated for its clear, reader-friendly explanations and detailed, accurate information, this proven guide also includes abundant full-color photos and illustrations--many new or updated for the Seventh Edition--to make even complex concepts easier to understand and apply. Available supplements include a tech manual with shop assignments and newly updated and expanded job sheets, as well as interactive online resources ideal for today s learners. Providing comprehensive coverage of collision repair--from initial evaluation and estimating, to structural and mechanical repairs, to repainting and refinishing--this trusted guide will help you quickly and confidently learn the skills and procedures you need to succeed as a professional automotive technician.
Preface vii
Acknowledgments ix
Features Of The Text xi
Supplements xv
SECTION 1 Non-Structural Analysis and Damage Repair
Chapter 1 Collision Repair: Introduction And Careers
2(23)
1.1 What Is Collision Repair?
2(4)
1.2 Collision Center Repairs
6(11)
1.3 Collision Repair Careers
17(2)
1.4 Collision Repair Goals
19(1)
1.5 Worker Characteristics
19(1)
1.6 Industry Certifications
20(2)
Review Questions
22(3)
Chapter 2 Shop Safety
25(31)
2.1 Shop Accidents
25(3)
2.2 Personal Safety
28(9)
2.3 General Shop Safety Procedures
37(4)
2.4 Tool and Equipment Safety
41(3)
2.5 Fire Safety
44(3)
2.6 Hazardous Material Safety
47(4)
2.7 Good Shop Housekeeping
51(1)
2.8 Air Bag Safety
52(2)
Review Questions
54(2)
Chapter 3 Vehicle Construction Technology
56(33)
3.1 Body and Chassis
56(1)
3.2 Vehicle Frame
57(2)
3.3 Major Body Sections
59(2)
3.4 Body Classifications
61(3)
3.5 Auto Body Repair History
64(3)
3.6 Unibody Panels
67(5)
3.7 Unibody Design Factors
72(8)
3.8 Body-Over-Frame Considerations
80(2)
3.9 Crash Testing
82(5)
Review Questions
87(2)
Chapter 4 Service Information, Specifications, And Measurements
89(33)
4.1 Service Information
90(7)
4.2 Vehicle Identification
97(1)
4.3 Using Service Information
98(6)
4.4 Collision Repair Measurements
104(16)
Review Questions
120(2)
Chapter 5 Hand Tools
122(33)
5.1 General Purpose Tools
122(16)
5.2 Bodyworking Tools
138(11)
5.3 Body Surfacing Tools
149(3)
5.4 Hand Tool Safety
152(1)
Review Questions
153(2)
Chapter 6 Power Tools And Equipment
155(35)
6.1 Air-Powered Tools
155(21)
6.2 Electric-Powered Tools
176(4)
6.3 Hydraulically Powered Shop Equipment
180(1)
6.4 Power Jacks and Straightening Equipment
181(2)
6.5 Hydraulic Tool Care
183(1)
6.6 Hydraulic Lifts
184(3)
Review Questions
187(3)
Chapter 7 Compressed Air System Technology
190(18)
7.1 The Air Compressor
191(5)
7.2 Air and Fluid Control Equipment
196(4)
7.3 Compressor Accessories
200(3)
7.4 Air System Maintenance
203(2)
7.5 Air System Safety
205(1)
Review Questions
206(2)
Chapter 8 Collision Repair Materials And Fasteners
208(32)
8.1 Refinishing Materials
208(21)
8.2 Fasteners
229(9)
Review Questions
238(2)
Chapter 9 Outer Body Panel Service
240(23)
9.1 How Are Fastened Parts Serviced?
240(1)
9.2 Hood Service
241(6)
9.3 Bumper Service
247(4)
9.4 Fender Service
251(2)
9.5 Grille Service
253(1)
9.6 Deck Lid and Hatch Service
253(2)
9.7 Truck Bed Service
255(1)
9.8 Sound-Deadening Pads
256(1)
9.9 Aftermarket Body Panels
256(1)
9.10 Installing Body Trim and Moldings
256(5)
Review Questions
261(2)
Chapter 10 Door, Roof, And Moveable Glass Service
263(20)
10.1 Servicing Doors and Liftgates
263(7)
10.2 Liftgates
270(1)
10.3 Door Panel (Skin) Replacement
270(1)
10.4 Panel Adhesive Technology
271(1)
10.5 Door and Door Glass Adjustments
272(4)
10.6 Door Glass Service
276(2)
10.7 Rearview Mirror Service
278(1)
10.8 Roof Panel Service
279(2)
Review Questions
281(2)
Chapter 11 Repairing Sheet Metal
283(32)
11.1 Automotive Sheet Metal
285(2)
11.2 Classifying Body Damage
287(1)
11.3 Analyzing Sheet Metal Damage
287(2)
11.4 Metal Straightening Techniques
289(13)
11.5 Metal Shrinking, Stress Relieving
302(3)
11.6 Working Aluminum Panels
305(3)
11.7 Paintless Dent Removal
308(4)
Review Questions
312(3)
Chapter 12 Using Body Fillers
315(33)
12.1 Body Fillers
315(4)
12.2 Applying Body Filler
319(7)
12.3 Grating and Sanding Body Filler
326(10)
12.4 Repairing Paint Surface Imperfections
336(2)
12.5 Repairing Rust Damage
338(7)
Review Questions
345(3)
Chapter 13 Plastic Repair
348(29)
13.1 Types of Plastics
348(2)
13.2 Plastic Repair
350(5)
13.3 Chemical-Adhesive Bonding Techniques
355(3)
13.4 Plastic Welding
358(1)
13.5 Hot-Air Plastic Welding
358(4)
13.6 Airless Plastic Welding
362(1)
13.7 Ultrasonic Plastic Welding
362(1)
13.8 Plastic Welding Procedures
362(2)
13.9 Repairing Vinyl
364(1)
13.10 Ultrasonic Stud Welding
365(1)
13.11 Reinforced Plastic Repair
365(10)
Review Questions
375(2)
Chapter 14 Passenger Compartment Service
377(22)
14.1 Passenger Compartment Assemblies
377(1)
14.2 Interior Trim
378(2)
14.3 Roll Bars
380(1)
14.4 Seat Service
380(2)
14.5 Carpeting Service
382(1)
14.6 Dash Panel Service
383(2)
14.7 Console Service
385(1)
14.8 Instrument Cluster Service
385(3)
14.9 Headliner Service
388(1)
14.10 Locating Air and Water Leaks
389(5)
14.11 Rattle Elimination
394(2)
Review Questions
396(3)
SECTION 2 Welding
Chapter 15 Welding Technology
399(58)
15.1 Joining Metals
399(6)
15.2 MIG Welding
405(3)
15.3 MIG Welding Equipment
408(3)
15.4 MIG Operation Methods
411(7)
15.5 Basic Welding Techniques
418(8)
15.6 MIG Welding Galvanized Metals and Aluminum
426(2)
15.7 Testing the MIG Weld
428(1)
15.8 MIG Weld Defects
428(1)
15.9 Flux-Cored Arc Welding
428(2)
15.10 TIG Welding
430(1)
15.11 Resistance Spot Welding
431(9)
15.12 Other Spot Welding Functions
440(1)
15.13 Oxyacetylene Welding
440(5)
15.14 Brazing -
445(4)
15.15 Soldering (Soft Brazing)
449(1)
15.16 Plasma Arc Cutting
449(4)
Review Questions
453(4)
SECTION 3 Structural Analysis and Damage Repair
Chapter 16 Structural Glass Service
457(15)
16.1 Vehicle Glass Technology
457(1)
16.2 Glass Service
458(12)
Review Questions
470(2)
Chapter 17 Body/Frame Damage Measurement
472(51)
17.1 Impact and Its Effects on a Vehicle
474(8)
17.2 Visually Determining the Extent of Impact Damage
482(1)
17.3 Measurement of Body Dimensions
483(1)
17.4 Gauge Measuring Systems
484(1)
17.5 Tram Gauges
484(7)
17.6 Digital Tram Gauges
491(2)
17.7 Centering Gauges
493(3)
17.8 Diagnosing Damage Using Gauge Measuring Systems
496(3)
17.9 Strut Centerline Gauge
499(1)
17.10 Universal Measuring Systems
500(5)
17.11 Computerized Measuring Systems
505(16)
Review Questions
521(2)
Chapter 18 Unibody/Frame Repair And Realignment
523(37)
18.1 Realignment Basics
523(7)
18.2 Unibody/Frame Straightening Equipment
530(9)
18.3 Straightening and Realigning Techniques
539(1)
18.4 Measuring When Pulling
540(6)
18.5 Planning the Pull
546(1)
18.6 Making Pulls
546(2)
18.7 Executing a Pulling Sequence
548(6)
18.8 Stress Relieving
554(2)
Review Questions
556(4)
Chapter 19 Welded Panel Replacement
560(43)
19.1 Welded Panels
560(4)
19.2 Removing Structural Panels
564(4)
19.3 Preparing Panels for Welding
568(9)
19.4 Structural Sectioning
577(14)
19.5 Sectioning Side Members (Frame Rails)
591(4)
19.6 Rear Impact Damage Repair
595(2)
19.7 Antirust Treatments
597(1)
19.8 Replacing Panels with Adhesives
598(2)
Review Questions
600(3)
Chapter 20 Restoring Corrosion Protection
603(23)
20.1 What Is Corrosion?
603(3)
20.2 Causes for Loss of Factory Protection
606(2)
20.3 Anticorrosion Materials
608(2)
20.4 Basic Surface Preparation
610(4)
20.5 Corrosion Treatment Areas
614(1)
20.6 Corrosion-Protection Primers
614(3)
20.7 Exposed Joints
617(1)
20.8 Exposed Interior Surfaces
618(1)
20.9 Exposed Exterior Surfaces
619(1)
20.10 Exterior Accessories
620(1)
20.11 Acid Rain Damage
620(2)
Review Questions
622(4)
SECTION 4 Mechanical and Electrical
Chapter 21 Chassis Service And Wheel Alignment
626(63)
21.1 Powertrain Construction
626(12)
21.2 Suspension and Steering Systems
638(10)
21.3 Wheel Alignment
648(9)
21.4 Brake Systems
657(7)
21.5 Cooling Systems
664(5)
21.6 Heater Operation
669(1)
21.7 Air-Conditioning Systems
669(11)
21.8 Exhaust Systems
680(2)
21.9 Emission Control Systems
682(1)
21.10 Hose and Tubing Inspection
683(1)
21.11 Fuel System Service
683(4)
Review Questions
687(2)
Chapter 22 Electrical System Operation And Service
689(44)
22.1 Electrical Terminology
689(6)
22.2 Checking Electrical Problems
695(3)
22.3 Battery
698(1)
22.4 Electrical Diagnostic Equipment
699(4)
22.5 Electric Components
703(1)
22.6 Circuit Protective Devices
703(5)
22.7 Lighting and Other Electrical Circuits
708(9)
22.8 Electronic System Service
717(1)
22.9 Electronic Displays
717(1)
22.10 Computer Systems
718(6)
22.11 Advanced Driver-Assistance Systems
724(6)
Review Questions
730(3)
Chapter 23 Restraint System Operation And Service
733(27)
23.1 Seat Belt Systems
733(3)
23.2 Seat Belt Service
736(3)
23.3 Air Bag System Operation
739(9)
23.4 Servicing Air Bag Systems
748(5)
23.5 Active Head Restraints
753(2)
23.6 Adaptive Steering Columns
755(2)
23.7 Roll Bar Service
757(1)
Review Questions
758(2)
Chapter 24 Hybrid And Electric Vehicle Service
760(19)
24.1 What Is a Hybrid Vehicle?
761(3)
24.2 History of Electric-Powered Vehicles
764(1)
24.3 Beginning Repairs
765(2)
24.4 Repair Strategies for Hybrid and Electric Vehicles
767(4)
24.5 Safe Practices and General Repairs for Hybrid and Electric Vehicles
771(1)
24.6 Paint Booth Concerns
772(1)
24.7 General Recommendations for HV Battery Removal and Replacement
773(1)
24.8 Final Checks
774(2)
Review Questions
776(3)
SECTION 5 Damage Analysis and Estimating
Chapter 25 Damage Analysis And Estimating Service
779(34)
25.1 The Estimate
779(3)
25.2 Part Prices
782(4)
25.3 Labor Costs
786(1)
25.4 Refinishing Time
787(2)
25.5 Estimate Total
789(1)
25.6 Computer Estimating
789(3)
25.7 Computer Database
792(4)
25.8 Estimating Sequence
796(5)
25.9 Vehicle Total Loss
801(3)
25.10 Damage Analysis and Repair Blueprinting
804(5)
Review Questions
809(4)
SECTION 6 Painting and Refinishing
Chapter 26 Refinishing Equipment
813(51)
26.1 Spray Guns
813(8)
26.2 Equipment and Material Preparation
821(3)
26.3 Spray Gun Setup
824(7)
26.4 Using a Spray Gun
831(4)
26.5 Spray Gun Maintenance
835(3)
26.6 Spray Gun Troubleshooting
838(1)
26.7 Other Spray Systems
838(9)
26.8 Spray Booths
847(2)
26.9 Spray Booth Maintenance
849(5)
26.10 Drying Room
854(2)
26.11 Air-Supplied Respirators
856(1)
26.12 Other Paint Shop Equipment and Tools
857(4)
Review Questions
861(3)
Chapter 27 Surface Preparation And Masking
864(41)
27.1 Evaluate Surface Condition
864(2)
27.2 Paint Removal
866(4)
27.3 Preparing Bare Metal
870(2)
27.4 Primecoat Selection
872(5)
27.5 Final Sanding
877(7)
27.6 Masking
884(16)
27.7 Surface Cleaning
900(1)
27.8 EPA 6H Rules
901(2)
Review Questions
903(2)
Chapter 28 Refinishing Procedures
905(43)
28.1 Purpose of Refinishing
906(1)
28.2 Topcoats
907(4)
28.3 Primecoats
911(1)
28.4 Preparing Refinish Materials
912(7)
28.5 Prepainting Preparations
919(4)
28.6 Applying Primecoats
923(1)
28.7 Refinishing Plastic Parts
924(2)
28.8 Flash Times
926(1)
28.9 Basic Spray Coats
927(5)
28.10 Methods of Refinishing
932(1)
28.11 Basecoat/Clearcoat Repairs
932(7)
28.12 Applying Single-Stage Paints
939(1)
28.13 Panel Repairs
939(1)
28.14 Overall Refinishing
940(2)
28.15 Removal of Masking Materials
942(3)
Review Questions
945(3)
Chapter 29 Color Matching And Custom Painting
948(29)
29.1 Color Theory
949(2)
29.2 Using a Paint Color Directory
951(2)
29.3 Matching Basic Paint Colors
953(5)
29.4 Matching Basecoat/Clearcoat Finishes
958(1)
29.5 Matching Three-Stage Paints
958(5)
29.6 Tinting
963(7)
29.7 Custom Painting
970(5)
Review Questions
975(2)
Chapter 30 Paint Problems And Final Detailing
977(28)
30.1 Repairing Paint Problems
977(13)
30.2 Masking Problems
990(1)
30.3 Final Detailing
990(4)
30.4 Paint Compounding
994(7)
30.5 Final Cleaning
1001(1)
30.6 Caring for a New Finish
1002(1)
Review Questions
1003(2)
Appendix A Abbreviations Used By Body Technicians And Estimators 1005(2)
Appendix B Decimal And Metric Equivalents 1007(1)
Appendix C Viscosity Conversion Chart 1008(1)
Glossary/Glosario 1009(40)
Index 1049
James E. Duffy has written many of the top-selling automotive education textbooks on the market today. He is also a noted videographer who has produced over 100 vocational/technical video programs. He possesses a B.S. in industrial electronics and a B.S. in technology education from Indiana State University. Jonathan Beaty has 14 years of experience as a Collision Repair Technician in all of the major areas. Mr. Beaty has almost 7 years of experience as a collision repair instructor as well, so he understands the challenges you face in the education side of the field as well as the technical side. He also has an extensive I-CAR training and certification background as well as ASE certifications. This has helped him understand what the collision industry is needing and asking for the most, and bringing it to life in this new edition of the Duffy Auto Body Repair 7th Edition.